China Custom Rotary Type Automatic Shampoo and Shower Gel Liquid Filling and Sealing Machine with Hot selling

Product Description

KIS-1800 Fully Automatic Shampoo conditioner bottle Viscous Liquid Filling Sealing Machine

Product Description

Application:
KIS-1800 series are applicable to fill and seal cans, bottles, jars, canisters, bucket, and so on, used to fill with liquid, cream or solid material, such as milk, juice, chocolate, seasoning, disinfectant and so on. It can be customized for packing potato chips, cosmetic cream, wet wipes, bleach, etc..
Features:
1. It adopts stainless steel as frame, aluminum or plastic rotary board.
2. The food contact parts adopt 304 or 316 stainless steel material with food hygiene requirements.
3. It adopts pneumatic drive and PLC control. It can automatically drop cup, fill, pull roll film, cut roll film and wasted film recycling heat sealing.
Main Function:
Automatic bottle/jar/can feed in
Automatic filling liquid/cream/powder/granule
Automatic roll film heat sealing & cutting
Wasted film rewinding
Automatic bottle/jar/can feed out
Technology training:
We can arrange professional technician to install and adjust the machine if customers require, as well as train the operator to operate, adjust and maintain the machine.
Optional Configuration:
1. Conveyor
2. CIP tank
3. mix tank
4. double jacket tank
5. Photocell
6. date printing
7. Plexiglass cover
 

Product Parameters

 

Model KIS-1800
Production capacity 1600-2000 bottles/h, can be customized
Filling range 50~300ml (can be customized)
Filling accuracy <±1.5%
Power 3N 380V/ single phase 220V, 50/60Hz
Power 1.5Kw
Air consumption 0.8 mз/min
Dimension 1700mm×1300mm×1750mm
Weight 300Kg

Detailed Photos

 

Company Profile

 

 

About Chunlai Packing Machinery
Chunlai is a reputed manufacturer for different kinds of automatic filling & sealing packaging machines. For more than 10 years, Chunlai supplys packaging machines that fully meet customer’s requirements.

No matter your product is solid, liquid, paste, powder or granule, Chunlai has machine meet your packaging requirement. Chunlai offer packaging machines for rice packing, seafood packing, beverage packing, dairy packing, soybean product packing, snack food packing, fast food packing, daily product packing, cosmetic product packing, etc..

Chunlai provides a comprehensive experienced technical service. This ensures you the high quality production, secure sealing finish, ease operation and minimum maintenance.
Each machine is carefully inspected and tested by our highly experienced staff before shipment.

Workshop show
Main product

 

Filling for liquid ,paste,granule,powder,and so on.
Sealing for cup,bottle,bowl,tray,can,jar,bucket etc…
yogurt /Milk/Chocolate
Filling Sealing Machine
Water
Filling Sealing  Machine
Juice
Filling Sealing  Machine
Jelly/Pudding
Filling  Sealing Machine
Jam
Filling Sealing Machine
Sauce
Filling Sealing  Machine
Instant Noodles
Sealing Machine
Dumpling/Beancurd
Sealing Machine
Coffee
Filling Sealing  Machine
Dinner box
Sealing Machine
Frozen Food/MAP
Packaging Machine
Potato Chips Canister
 Sealing  Machine
Porridge
Filling Sealing Machine
Plastic Jar
Sealing Machine
Plastic Bucket
Sealing  Machine
Wetb Wipe Can
Sealing Machine
Dehumidifier Box
Filling Sealing Machine

 
Cosmetic/Detergent
Filling Sealing  Machine

Main CategoriesObtained CertificateEnterprise core competenceMain MarketsPacking & shipping  

Packaging Shipping
First Rust inhibitor; First contact you the machine is ok.
Second Wrap film; Second put the freight come and take the machine.
Third Plywood cases; Receiving.
Last in container. Accept!

Our services

1. Best Service: Product manager Roy for your service.Always FREE.
2. 12H Skypee( chunlaipack1 ) on line.
3. Welcome visit factory.
4. After sale service.
5. Mail be reply in 12 Hours.(except not working days )
6. Photos ing in trade line.

Reasons for choosing us

1.our machine can be customized ,we can according to your requirement to make machine (you can give any box/cup size you want ,we all can do it ).

2. we are a factory direct sale

3.Give you best service ,we all meet your demand .

FAQ

Q: First time import, how can I believe that you would send product ?
A: We are verified company by Alibaba ,to make transaction success, we support and recommend LC or with visit our factory.
Q: How to ensure that I received the machine undamaged?
A: First , we package is standard for shipping,then send you the photo when give the product to the freight forwarder. before pick up , please confirm product undamage, if damage, The ship company will take the responsibility.
Q: What aftersales service or any question about products?
A: This machine enjoys 1 years warranty , any problem , I am on line from 9 am to 12 pm, or you can send me mail , will reply you within 12 hours , or call me directly , I’ll give you detail instruction.

 

 

An Overview of Worm Shafts and Gears

This article provides an overview of worm shafts and gears, including the type of toothing and deflection they experience. Other topics covered include the use of aluminum versus bronze worm shafts, calculating worm shaft deflection and lubrication. A thorough understanding of these issues will help you to design better gearboxes and other worm gear mechanisms. For further information, please visit the related websites. We also hope that you will find this article informative.
worm shaft

Double throat worm gears

The pitch diameter of a worm and the pitch of its worm wheel must be equal. The 2 types of worm gears have the same pitch diameter, but the difference lies in their axial and circular pitches. The pitch diameter is the distance between the worm’s teeth along its axis and the pitch diameter of the larger gear. Worms are made with left-handed or right-handed threads. The lead of the worm is the distance a point on the thread travels during 1 revolution of the worm gear. The backlash measurement should be made in a few different places on the gear wheel, as a large amount of backlash implies tooth spacing.
A double-throat worm gear is designed for high-load applications. It provides the tightest connection between worm and gear. It is crucial to mount a worm gear assembly correctly. The keyway design requires several points of contact, which block shaft rotation and help transfer torque to the gear. After determining the location of the keyway, a hole is drilled into the hub, which is then screwed into the gear.
The dual-threaded design of worm gears allows them to withstand heavy loads without slipping or tearing out of the worm. A double-throat worm gear provides the tightest connection between worm and gear, and is therefore ideal for hoisting applications. The self-locking nature of the worm gear is another advantage. If the worm gears are designed well, they are excellent for reducing speeds, as they are self-locking.
When choosing a worm, the number of threads that a worm has is critical. Thread starts determine the reduction ratio of a pair, so the higher the threads, the greater the ratio. The same is true for the worm helix angles, which can be one, two, or 3 threads long. This varies between a single thread and a double-throat worm gear, and it is crucial to consider the helix angle when selecting a worm.
Double-throat worm gears differ in their profile from the actual gear. Double-throat worm gears are especially useful in applications where noise is an issue. In addition to their low noise, worm gears can absorb shock loads. A double-throat worm gear is also a popular choice for many different types of applications. These gears are also commonly used for hoisting equipment. Its tooth profile is different from that of the actual gear.
worm shaft

Bronze or aluminum worm shafts

When selecting a worm, a few things should be kept in mind. The material of the shaft should be either bronze or aluminum. The worm itself is the primary component, but there are also addendum gears that are available. The total number of teeth on both the worm and the addendum gear should be greater than 40. The axial pitch of the worm needs to match the circular pitch of the larger gear.
The most common material used for worm gears is bronze because of its desirable mechanical properties. Bronze is a broad term referring to various copper alloys, including copper-nickel and copper-aluminum. Bronze is most commonly created by alloying copper with tin and aluminum. In some cases, this combination creates brass, which is a similar metal to bronze. The latter is less expensive and suitable for light loads.
There are many benefits to bronze worm gears. They are strong and durable, and they offer excellent wear-resistance. In contrast to steel worms, bronze worm gears are quieter than their counterparts. They also require no lubrication and are corrosion-resistant. Bronze worms are popular with small, light-weight machines, as they are easy to maintain. You can read more about worm gears in CZPT’s CZPT.
Although bronze or aluminum worm shafts are the most common, both materials are equally suitable for a variety of applications. A bronze shaft is often called bronze but may actually be brass. Historically, worm gears were made of SAE 65 gear bronze. However, newer materials have been introduced. SAE 65 gear bronze (UNS C90700) remains the preferred material. For high-volume applications, the material savings can be considerable.
Both types of worms are essentially the same in size and shape, but the lead on the left and right tooth surfaces can vary. This allows for precise adjustment of the backlash on a worm without changing the center distance between the worm gear. The different sizes of worms also make them easier to manufacture and maintain. But if you want an especially small worm for an industrial application, you should consider bronze or aluminum.

Calculation of worm shaft deflection

The centre-line distance of a worm gear and the number of worm teeth play a crucial role in the deflection of the rotor. These parameters should be entered into the tool in the same units as the main calculation. The selected variant is then transferred to the main calculation. The deflection of the worm gear can be calculated from the angle at which the worm teeth shrink. The following calculation is helpful for designing a worm gear.
Worm gears are widely used in industrial applications due to their high transmittable torques and large gear ratios. Their hard/soft material combination makes them ideally suited for a wide range of applications. The worm shaft is typically made of case-hardened steel, and the worm wheel is fabricated from a copper-tin-bronze alloy. In most cases, the wheel is the area of contact with the gear. Worm gears also have a low deflection, as high shaft deflection can affect the transmission accuracy and increase wear.
Another method for determining worm shaft deflection is to use the tooth-dependent bending stiffness of a worm gear’s toothing. By calculating the stiffness of the individual sections of a worm shaft, the stiffness of the entire worm can be determined. The approximate tooth area is shown in figure 5.
Another way to calculate worm shaft deflection is by using the FEM method. The simulation tool uses an analytical model of the worm gear shaft to determine the deflection of the worm. It is based on a two-dimensional model, which is more suitable for simulation. Then, you need to input the worm gear’s pitch angle and the toothing to calculate the maximum deflection.
worm shaft

Lubrication of worm shafts

In order to protect the gears, worm drives require lubricants that offer excellent anti-wear protection, high oxidation resistance, and low friction. While mineral oil lubricants are widely used, synthetic base oils have better performance characteristics and lower operating temperatures. The Arrhenius Rate Rule states that chemical reactions double every 10 degrees C. Synthetic lubricants are the best choice for these applications.
Synthetics and compounded mineral oils are the most popular lubricants for worm gears. These oils are formulated with mineral basestock and 4 to 6 percent synthetic fatty acid. Surface-active additives give compounded gear oils outstanding lubricity and prevent sliding wear. These oils are suited for high-speed applications, including worm gears. However, synthetic oil has the disadvantage of being incompatible with polycarbonate and some paints.
Synthetic lubricants are expensive, but they can increase worm gear efficiency and operating life. Synthetic lubricants typically fall into 2 categories: PAO synthetic oils and EP synthetic oils. The latter has a higher viscosity index and can be used at a range of temperatures. Synthetic lubricants often contain anti-wear additives and EP (anti-wear).
Worm gears are frequently mounted over or under the gearbox. The proper lubrication is essential to ensure the correct mounting and operation. Oftentimes, inadequate lubrication can cause the unit to fail sooner than expected. Because of this, a technician may not make a connection between the lack of lube and the failure of the unit. It is important to follow the manufacturer’s recommendations and use high-quality lubricant for your gearbox.
Worm drives reduce backlash by minimizing the play between gear teeth. Backlash can cause damage if unbalanced forces are introduced. Worm drives are lightweight and durable because they have minimal moving parts. In addition, worm drives are low-noise and vibration. In addition, their sliding motion scrapes away excess lubricant. The constant sliding action generates a high amount of heat, which is why superior lubrication is critical.
Oils with a high film strength and excellent adhesion are ideal for lubrication of worm gears. Some of these oils contain sulfur, which can etch a bronze gear. In order to avoid this, it is imperative to use a lubricant that has high film strength and prevents asperities from welding. The ideal lubricant for worm gears is 1 that provides excellent film strength and does not contain sulfur.

China Custom Rotary Type Automatic Shampoo and Shower Gel Liquid Filling and Sealing Machine   with Hot sellingChina Custom Rotary Type Automatic Shampoo and Shower Gel Liquid Filling and Sealing Machine   with Hot selling