Product Description

Automatic size changeable c z purlin roll forming machine

 

Product Description

The finished product of Roll Forming Machine C Z is widely used in the construction of various industrial plants, villages, warehouses, supermarkets, hotels, exhibition, family construction, shopping malls shutter doors and etc. It has the advantage of beautiful, classical appearance and CZPT taste. 

Product Parameters

1.The chart of process flow:

2.Main equipment:

 

Decoiler	1.5 or 3T,manual or hydraulic powered.
Main machine	16 stations forming rollers,gear drive.
Hydraulic pump	18.5kw.
Control box	Delta PLC and frequency.
Run out table	Height adjustable
Tool box	For operate tool and spare parts.

 

3.Technical parameters

1)Profile 

 

2)main forming machine

 

No.	Item	Description
1	Coil width	According to the final profile
2	Rolling speed	0-15m/min
3	Rolling thickness	1.5-3.0mm
4	Control system	PLC (Delta) as list in the note
5	De-coiler	5 TON hydraulic de-coiler
6	Flatten roller	7 Rollers, upper us 3 rollers, down is 4 rollers
7	Flattene roller material	SAE1045 thermal treatment hardness 48-52 HRC.
8	Roller stations	About 16 stations and 1 correction adjust system
9	Roller material	Ccr15, chrome plated surface with hardness 58-62 degree ,CNC
10	Shaft diameter	45# forged steel, φ76mm
11	Main motor power	18.5kw, AC motor
12	Hydraulic station power	5.5kw
13	Hydraulic pressure	16-20Mpa
14	Punching and cutting mode	Machine adopts pre-punching and pre-cutting
15	Material of cutting	Cr12Mov
16	Tolerance	3m+-1.5mm
17	Electric source	380V, 50HZ,3 phase or according customer request
18	Way of driving	By gear box

 

Details photo:

 

Packaging & Shipping

Normal standard is nude,easy damage parts are covered with plastic film or wooden frame.we can also pack the machine based on customer’s special requests. We fix the bottom of the container with triangular wood,the machine is fixed with steel wire to the container.

 

 

 

Company Profile

Xihu (West Lake) Dis.ang and CZPT roll forming machinery is a china manufacturer of metal steel cold roll forming machines, bending machines, cutting machines, and slitting machines. It is a division of its parent company, Xingbo International.
Xihu (West Lake) Dis.ang was founded in 1997 and is the oldest roll forming machine maker around today in the north of china. Its history includes the first double layer color steel roll forming machine,the first high speed interchangeable C U keel roll forming machine,the first gear drive with water cooling cable tray roll forming machine created by Mr.Fu in 2005. 
In 2013,they first successfully developed high speed rotary punching machine ,which highest speed could be 100m/min,makes the company got government recognition.
The company marketed overseas its first roll forming machine in 2006 and  established relations of cooperation with customers from over 80 countries all around the world. Xihu (West Lake) Dis.ang has built up a reputation for designing high-quality, high-speed ,safe and cost-effective cold forming and bending equipments .
They have become a status symbol for high productive capacity and the safe and easy operate. The company is synonymous with technical and has been involved with several famous international exhibition since 2008.
The company currently has 2 invention patents, 1 utility model patents,has been accepted by the 1 invention patents, 2 utility model patents.  Xihu (West Lake) Dis.ang says keeping customers satisfied is ” at the heart of the Xihu (West Lake) Dis.ang roll forming machinery customer-care philosophy” .

 

 

FAQ

Q1. What’s your payment terms and delivery time? A1: 30% as the deposit by T/T in advance, 70% as the balance payment by T/T after your inspect the machine well and before delivery. Of course your payment terms like L/C are acceptable. After we get down payment, we will arrange production. About 30-45 days for delivery.
Q2. Do you have after-sales support? A2: Yes, we are happy to provide advice and we also have skilled technicians available across the world.  Q3. Do you sell only standard machines? A3: No, most of our machines are built according to customers specifications, using top brand components.
Q4. What will you do if the machine is broken? A4: We provide 24 months free warranty and free technical support for the whole life of any machine. If the broken parts can’t repair, we can send the new parts replace the broken parts freely, but you need pay the express cost by yourself. If it is beyond the warranty period, we can negotiate to solve the problem, and we supply the technical support for the whole life of the equipment.
Q5. Can you be responsible for transport? A5: Yes, please tell me the destination port or address. we have rich experience in transporting.
Q6. How to visit your company? A6: 1) Fly to ZheJiang airport, By high speed train From ZheJiang Nan to HangZhou Xi (1 hour).        2) Fly to ZheJiang Airport: By high speed train From ZheJiang Xihu (West Lake) Dis.ao to HangZhou Xi(4.5 hours), then we can meet you.

 

Worm Shafts and Gearboxes

If you have a gearbox, you may be wondering what the best Worm Shaft is for your application. There are several things to consider, including the Concave shape, Number of threads, and Lubrication. This article will explain each factor and help you choose the right Worm Shaft for your gearbox. There are many options available on the market, so don’t hesitate to shop around. If you are new to the world of gearboxes, read on to learn more about this popular type of gearbox.

Concave shape

The geometry of a worm gear varies considerably depending on its manufacturer and its intended use. Early worms had a basic profile that resembled a screw thread and could be chased on a lathe. Later, tools with a straight sided g-angle were developed to produce threads that were parallel to the worm’s axis. Grinding was also developed to improve the finish of worm threads and minimize distortions that occur with hardening.
To select a worm with the proper geometry, the diameter of the worm gear must be in the same unit as the worm’s shaft. Once the basic profile of the worm gear is determined, the worm gear teeth can be specified. The calculation also involves an angle for the worm shaft to prevent it from overheating. The angle of the worm shaft should be as close to the vertical axis as possible.
Double-enveloping worm gears, on the other hand, do not have a throat around the worm. They are helical gears with a straight worm shaft. Since the teeth of the worm are in contact with each other, they produce significant friction. Unlike double-enveloping worm gears, non-throated worm gears are more compact and can handle smaller loads. They are also easy to manufacture.
The worm gears of different manufacturers offer many advantages. For instance, worm gears are 1 of the most efficient ways to increase torque, while lower-quality materials like bronze are difficult to lubricate. Worm gears also have a low failure rate because they allow for considerable leeway in the design process. Despite the differences between the 2 standards, the overall performance of a worm gear system is the same.
The cone-shaped worm is another type. This is a technological scheme that combines a straight worm shaft with a concave arc. The concave arc is also a useful utility model. Worms with this shape have more than 3 contacts at the same time, which means they can reduce a large diameter without excessive wear. It is also a relatively low-cost model.

Thread pattern

A good worm gear requires a perfect thread pattern. There are a few key parameters that determine how good a thread pattern is. Firstly, the threading pattern must be ACME-threaded. If this is not possible, the thread must be made with straight sides. Then, the linear pitch of the “worm” must be the same as the circular pitch of the corresponding worm wheel. In simple terms, this means the pitch of the “worm” is the same as the circular pitch of the worm wheel. A quick-change gearbox is usually used with this type of worm gear. Alternatively, lead-screw change gears are used instead of a quick-change gear box. The pitch of a worm gear equals the helix angle of a screw.
A worm gear’s axial pitch must match the circular pitch of a gear with a higher axial pitch. The circular pitch is the distance between the points of teeth on the worm, while the axial pitch is the distance between the worm’s teeth. Another factor is the worm’s lead angle. The angle between the pitch cylinder and worm shaft is called its lead angle, and the higher the lead angle, the greater the efficiency of a gear.
Worm gear tooth geometry varies depending on the manufacturer and intended use. In early worms, threading resembled the thread on a screw, and was easily chased using a lathe. Later, grinding improved worm thread finishes and minimized distortions from hardening. As a result, today, most worm gears have a thread pattern corresponding to their size. When selecting a worm gear, make sure to check for the number of threads before purchasing it.
A worm gear’s threading is crucial in its operation. Worm teeth are typically cylindrical, and are arranged in a pattern similar to screw or nut threads. Worm teeth are often formed on an axis of perpendicular compared to their parallel counterparts. Because of this, they have greater torque than their spur gear counterparts. Moreover, the gearing has a low output speed and high torque.

Number of threads

Different types of worm gears use different numbers of threads on their planetary gears. A single threaded worm gear should not be used with a double-threaded worm. A single-threaded worm gear should be used with a single-threaded worm. Single-threaded worms are more effective for speed reduction than double-threaded ones.
The number of threads on a worm’s shaft is a ratio that compares the pitch diameter and number of teeth. In general, worms have 1,2,4 threads, but some have three, five, or six. Counting thread starts can help you determine the number of threads on a worm. A single-threaded worm has fewer threads than a multiple-threaded worm, but a multi-threaded worm will have more threads than a mono-threaded planetary gear.
To measure the number of threads on a worm shaft, a small fixture with 2 ground faces is used. The worm must be removed from its housing so that the finished thread area can be inspected. After identifying the number of threads, simple measurements of the worm’s outside diameter and thread depth are taken. Once the worm has been accounted for, a cast of the tooth space is made using epoxy material. The casting is moulded between the 2 tooth flanks. The V-block fixture rests against the outside diameter of the worm.
The circular pitch of a worm and its axial pitch must match the circular pitch of a larger gear. The axial pitch of a worm is the distance between the points of the teeth on a worm’s pitch diameter. The lead of a thread is the distance a thread travels in 1 revolution. The lead angle is the tangent to the helix of a thread on a cylinder.
The worm gear’s speed transmission ratio is based on the number of threads. A worm gear with a high ratio can be easily reduced in 1 step by using a set of worm gears. However, a multi-thread worm will have more than 2 threads. The worm gear is also more efficient than single-threaded gears. And a worm gear with a high ratio will allow the motor to be used in a variety of applications.

Lubrication

The lubrication of a worm gear is particularly challenging, due to its friction and high sliding contact force. Fortunately, there are several options for lubricants, such as compounded oils. Compounded oils are mineral-based lubricants formulated with 10 percent or more fatty acid, rust and oxidation inhibitors, and other additives. This combination results in improved lubricity, reduced friction, and lower sliding wear.
When choosing a lubricant for a worm shaft, make sure the product’s viscosity is right for the type of gearing used. A low viscosity will make the gearbox difficult to actuate and rotate. Worm gears also undergo a greater sliding motion than rolling motion, so grease must be able to migrate evenly throughout the gearbox. Repeated sliding motions will push the grease away from the contact zone.
Another consideration is the backlash of the gears. Worm gears have high gear ratios, sometimes 300:1. This is important for power applications, but is at the same time inefficient. Worm gears can generate heat during the sliding motion, so a high-quality lubricant is essential. This type of lubricant will reduce heat and ensure optimal performance. The following tips will help you choose the right lubricant for your worm gear.
In low-speed applications, a grease lubricant may be sufficient. In higher-speed applications, it’s best to apply a synthetic lubricant to prevent premature failure and tooth wear. In both cases, lubricant choice depends on the tangential and rotational speed. It is important to follow manufacturer’s guidelines regarding the choice of lubricant. But remember that lubricant choice is not an easy task.