Tag Archives: aluminum cutting machine

China Good quality Dk7763z Aluminum Alloy Wire Cut Machine, Single Cutting Machine near me supplier

Product Description

Technique parameters
cnc wire cut edm

Technique parameters Unit DK7725Z DK7732Z DK7740Z DK7750Z DK7763Z
Table size  (WxD) mm 400×580 440×680 540×760 640×1571 750×1140
Table travel (XxY) mm 250×320 320×400 400×500 500×630 630×800
Table travel (UxV) mm 70×70
Z-axis control   manual control
Z-axis guideway   slide guides
Max. workpiece weight kg 400 600 1000 1600 2400
Thickness of workpiece mm 400 400 450 550
Max.taper angle   ±6°/80mm
Diameter of cutting wire mm φ0.15~φ0.20mm(recommendφ0.18mm)
Feeding speed m/sec 1~11.4m/sec  adjustable
Precision mm ≤0.015
Machining speed mm²/min >200
Surface roughness μm Ra≤2.5
Motor type   X,Y,U,V stepper motor
Control axis   4 axis simultaneous
Min. control pace mm 0.001
Power supply   3N-380V/50Hz
Max. working current A 12
Power consumption Kw 1
Working liquid   JA-1
Water tank L 55
Filtering mode   filter screen
Controller   DQE-DS-01/02/03
Machine weight kg 1100 1300 1600 2300 2700
Machine dimensions mm 1420×1040×1600 1550×1170×1700 1800×1380×1700 2060×1760×1850 2250×2250×1950

1. Optional two-axis or four-axis hybrid stepper motor
2. Two kinds of cabinet optional one
3. Cost-effective
4. Good accuracy and accuracy to maintain the characteristics
5. Excellent long-term fast cutting characteristics
6. Good cutting surface roughness
7.Very low molybdenum wire loss and power consumption
8. Very low wire broken rate

Company Information

Founded in 1958 and developed more than half a century, ZheJiang Xihu (West Lake) Dis.qing CNC Machine Tool CO. Ltd., has now became a forge ahead modern enterprise for production of CNC machine.
 
The R&D, production and marketing are the main component of the company. As shown on the website, the main product of the company covers 5 series, CNC milling machine & vertical machining center, CNC engraving machine, CNC wire cut EDM, Die sinking EDM and Micro hole drilling EDM.
 
The company has always engaged in improving the quality, function and performance of CNC machine in the past several years. It has successfully passed identification of ISO, CE, SGS, TUV & Bureau. “Innovation, development and CZPT situation” makes TOPSCNC enjoy high reputation in this line.
 
TOPSCNC people wish to share success with you in the future!

Our service
1) Quality : We take care of the product quality in order to provide good service to our customers.

2)Warranty: One year after shipment,consumables are not included.

3)The quotation do not include installation and education training fee.

4) Payment Method: T/T or L/C
T/T 30% with the order, the rest 70% of total amount T/T before shipment.

5) Delivery time : 18–25 days 

6) Packing : Standard export wooden cases 

7) Port: ZheJiang or any China port

FAQ

Q: Are you trading company or manufacturer ?

A: We are manufacturer.

Q. Could your engineers go to our factory to install the machine and train our workers?

A:Yes, our engineers could go to your factory and assist you.

Q:What is your warranty?

A:One year after shipment ,consumables are not included.

Q: What is your terms of payment ?

A:L/C or T/T before shipment.

Cantact us

Company: ZheJiang Xihu (West Lake) Dis.qing CNC Machine Tool Co. Ltd.
Address: East Suburb Development Zone, HangZhou city, ZheJiang Province, China
 
 
Web: topscnc  

 

How to Calculate the Diameter of a Worm Gear

worm shaft
In this article, we will discuss the characteristics of the Duplex, Single-throated, and Undercut worm gears and the analysis of worm shaft deflection. Besides that, we will explore how the diameter of a worm gear is calculated. If you have any doubt about the function of a worm gear, you can refer to the table below. Also, keep in mind that a worm gear has several important parameters which determine its working.

Duplex worm gear

A duplex worm gear set is distinguished by its ability to maintain precise angles and high gear ratios. The backlash of the gearing can be readjusted several times. The axial position of the worm shaft can be determined by adjusting screws on the housing cover. This feature allows for low backlash engagement of the worm tooth pitch with the worm gear. This feature is especially beneficial when backlash is a critical factor when selecting gears.
The standard worm gear shaft requires less lubrication than its dual counterpart. Worm gears are difficult to lubricate because they are sliding rather than rotating. They also have fewer moving parts and fewer points of failure. The disadvantage of a worm gear is that you cannot reverse the direction of power due to friction between the worm and the wheel. Because of this, they are best used in machines that operate at low speeds.
Worm wheels have teeth that form a helix. This helix produces axial thrust forces, depending on the hand of the helix and the direction of rotation. To handle these forces, the worms should be mounted securely using dowel pins, step shafts, and dowel pins. To prevent the worm from shifting, the worm wheel axis must be aligned with the center of the worm wheel’s face width.
The backlash of the CZPT duplex worm gear is adjustable. By shifting the worm axially, the section of the worm with the desired tooth thickness is in contact with the wheel. As a result, the backlash is adjustable. Worm gears are an excellent choice for rotary tables, high-precision reversing applications, and ultra-low-backlash gearboxes. Axial shift backlash is a major advantage of duplex worm gears, and this feature translates into a simple and fast assembly process.
When choosing a gear set, the size and lubrication process will be crucial. If you’re not careful, you might end up with a damaged gear or 1 with improper backlash. Luckily, there are some simple ways to maintain the proper tooth contact and backlash of your worm gears, ensuring long-term reliability and performance. As with any gear set, proper lubrication will ensure your worm gears last for years to come.
worm shaft

Single-throated worm gear

Worm gears mesh by sliding and rolling motions, but sliding contact dominates at high reduction ratios. Worm gears’ efficiency is limited by the friction and heat generated during sliding, so lubrication is necessary to maintain optimal efficiency. The worm and gear are usually made of dissimilar metals, such as phosphor-bronze or hardened steel. MC nylon, a synthetic engineering plastic, is often used for the shaft.
Worm gears are highly efficient in transmission of power and are adaptable to various types of machinery and devices. Their low output speed and high torque make them a popular choice for power transmission. A single-throated worm gear is easy to assemble and lock. A double-throated worm gear requires 2 shafts, 1 for each worm gear. Both styles are efficient in high-torque applications.
Worm gears are widely used in power transmission applications because of their low speed and compact design. A numerical model was developed to calculate the quasi-static load sharing between gears and mating surfaces. The influence coefficient method allows fast computing of the deformation of the gear surface and local contact of the mating surfaces. The resultant analysis shows that a single-throated worm gear can reduce the amount of energy required to drive an electric motor.
In addition to the wear caused by friction, a worm wheel can experience additional wear. Because the worm wheel is softer than the worm, most of the wear occurs on the wheel. In fact, the number of teeth on a worm wheel should not match its thread count. A single-throated worm gear shaft can increase the efficiency of a machine by as much as 35%. In addition, it can lower the cost of running.
A worm gear is used when the diametrical pitch of the worm wheel and worm gear are the same. If the diametrical pitch of both gears is the same, the 2 worms will mesh properly. In addition, the worm wheel and worm will be attached to each other with a set screw. This screw is inserted into the hub and then secured with a locknut.

Undercut worm gear

Undercut worm gears have a cylindrical shaft, and their teeth are shaped in an evolution-like pattern. Worms are made of a hardened cemented metal, 16MnCr5. The number of gear teeth is determined by the pressure angle at the zero gearing correction. The teeth are convex in normal and centre-line sections. The diameter of the worm is determined by the worm’s tangential profile, d1. Undercut worm gears are used when the number of teeth in the cylinder is large, and when the shaft is rigid enough to resist excessive load.
The center-line distance of the worm gears is the distance from the worm centre to the outer diameter. This distance affects the worm’s deflection and its safety. Enter a specific value for the bearing distance. Then, the software proposes a range of suitable solutions based on the number of teeth and the module. The table of solutions contains various options, and the selected variant is transferred to the main calculation.
A pressure-angle-angle-compensated worm can be manufactured using single-pointed lathe tools or end mills. The worm’s diameter and depth are influenced by the cutter used. In addition, the diameter of the grinding wheel determines the profile of the worm. If the worm is cut too deep, it will result in undercutting. Despite the undercutting risk, the design of worm gearing is flexible and allows considerable freedom.
The reduction ratio of a worm gear is massive. With only a little effort, the worm gear can significantly reduce speed and torque. In contrast, conventional gear sets need to make multiple reductions to get the same reduction level. Worm gears also have several disadvantages. Worm gears can’t reverse the direction of power because the friction between the worm and the wheel makes this impossible. The worm gear can’t reverse the direction of power, but the worm moves from 1 direction to another.
The process of undercutting is closely related to the profile of the worm. The worm’s profile will vary depending on the worm diameter, lead angle, and grinding wheel diameter. The worm’s profile will change if the generating process has removed material from the tooth base. A small undercut reduces tooth strength and reduces contact. For smaller gears, a minimum of 14-1/2degPA gears should be used.
worm shaft

Analysis of worm shaft deflection

To analyze the worm shaft deflection, we first derived its maximum deflection value. The deflection is calculated using the Euler-Bernoulli method and Timoshenko shear deformation. Then, we calculated the moment of inertia and the area of the transverse section using CAD software. In our analysis, we used the results of the test to compare the resulting parameters with the theoretical ones.
We can use the resulting centre-line distance and worm gear tooth profiles to calculate the required worm deflection. Using these values, we can use the worm gear deflection analysis to ensure the correct bearing size and worm gear teeth. Once we have these values, we can transfer them to the main calculation. Then, we can calculate the worm deflection and its safety. Then, we enter the values into the appropriate tables, and the resulting solutions are automatically transferred into the main calculation. However, we have to keep in mind that the deflection value will not be considered safe if it is larger than the worm gear’s outer diameter.
We use a four-stage process for investigating worm shaft deflection. We first apply the finite element method to compute the deflection and compare the simulation results with the experimentally tested worm shafts. Finally, we perform parameter studies with 15 worm gear toothings without considering the shaft geometry. This step is the first of 4 stages of the investigation. Once we have calculated the deflection, we can use the simulation results to determine the parameters needed to optimize the design.
Using a calculation system to calculate worm shaft deflection, we can determine the efficiency of worm gears. There are several parameters to optimize gearing efficiency, including material and geometry, and lubricant. In addition, we can reduce the bearing losses, which are caused by bearing failures. We can also identify the supporting method for the worm shafts in the options menu. The theoretical section provides further information.

China Good quality Dk7763z Aluminum Alloy Wire Cut Machine, Single Cutting Machine near me supplier China Good quality Dk7763z Aluminum Alloy Wire Cut Machine, Single Cutting Machine near me supplier

China high quality CNC Iron Sheet Metal Plate Stainless Steel Aluminum Plasma Cutting Machine with Hot selling

Product Description

CNC Iron Sheet Metal Plate Stainless Steel Aluminum Plasma Cutting Machine

 

1.The Suitable material:
 This plasma cutting machine  can work on Iron Plate, Aluminum sheet,Galvanized Sheet Stainless,Titanium plates etc. metal sheet and metal pipe can both cutting.

2.The application industries:
 Cars, motorcycles, pressure vessels, chemical machinery, nuclear industry, general  machinery, engineering machinery, steel structure, shipbuilding and other industries.

 

Model  USP plasma cutting machine
Power source China JS /Xihu (West Lake) Dis. /Hypertherm
Control system FL2300B control system With Arc Voltage device
Cutting speed 0-15m/min(depending on material and thickness)
Transmission system X, Y ZheJiang  Hiwin high-precision, zero clearance increased linear guide+rack, 
Z the arc voltage control
Positioning accuracy ±0.05mm
Processing accuracy ±0.35mm
Power supply AC380/50HZ  
Software support STARCAM software
Instruction format G code
Working table Serrate working platform
Working pressure 0.65-0.7Mpa

Brand Power max cutting thickness for carbon steel(mm) Max cutting thickness for stainless steel (mm)
China JS-POWER Supply 100A 20 10
130A 30 15
200A 40 20
300A 45 23
400A 50 25
M-199 36 18
USA Hpertherm power supply 45A 8 5
65A 12 8
85A 15 10
105A 25 16
125A 30 20
130A 45 30

1. Our machine adopt the iron cast heavy duty body frame, can ensure the machine whole working precision ,The cutting incision is thin and tidily and can avoid the second processing.

2. Water tank working table can be effectively absorb a large amount of smoke generated during the work.

3. ZheJiang FL control system with the water mist function, it can ensure the cutting effect , ensure no black color on the cutting edge. especially for the stainless steel and aluminum 

4. All of our metal plasma cutting machine with the bigger up-down device system .

1. Warranty 
24 Months warranty for this plasma cutting machine.Our customer will be fully trained for the operation and maintaining
technology after the order  confirmed.Our engineer could train  you on at our factory  for free hour full after sales service our skilled engineer will help customer to solve the problem by  MSN, SKYPE, QQ etc in time when problems happen, if necessary, overseas service is available.

2.Quality Control 
Skilled and strict Quality Inspection Team is available during the material purchasing and production procedure.All finished machine we delivered are 100% strictly tested by our QC department and engineering department. 

3.Payment terms
30% T/T paid in advance as deposit, the balance paid before shipment.
 

Delivery Time
 		 Within 15 working days for production after getting the payment
Warranty Time
 		 2 years (replace parts during warranty no human reason)
Packaging Firstly, Packed the machine with plastic sheet for clearing and damp proofing,
Secondly, Then put machine in the plywood case for saftey and clashing.
Thirdly, Transport the plywood case into the container.


QI: know nothing about the metal plasma cutting machine , what kind of machine I should choose?
Very easy to choose. 
 
Just tell us what you want to do using this plasma machine. And sending us a sample picture is better. Then we will send
 you a perfect solutions and suggestions.
 
Q2: When I get this machine, but I don’t know how to use it. What should i do?We will send you the English manual and CD video for machine using and maintaining with machine. If you still have some doubts, we can talk by telephone or  . Our engineer can also be sent to your country to install or adjust machine if 
necessary.
 
Q3:if some problems happened to this cnc plasma cutting machine  during warranty period, what should i do?
 
We will supply free parts for this machine during the warranty period if machine have any problems.We also supply free afterservice forever. So any doubts, just let us know, we will give you solutions within 30 min.

Any interested, Welcome inquiry anytime!

How to Choose the Right Worm Shaft

You might be curious to know how to choose the right Worm Shaft. In this article, you will learn about worm modules with the same pitch diameter, Double-thread worm gears, and Self-locking worm drive. Once you have chosen the proper Worm Shaft, you will find it easier to use the equipment in your home. There are many advantages to selecting the right Worm Shaft. Read on to learn more.
worm shaft

Concave shape

The concave shape of a worm’s shaft is an important characteristic for the design of a worm gearing. Worm gearings can be found in a wide range of shapes, and the basic profile parameters are available in professional and firm literature. These parameters are used in geometry calculations, and a selection of the right worm gearing for a particular application can be based on these requirements.
The thread profile of a worm is defined by the tangent to the axis of its main cylinder. The teeth are shaped in a straight line with a slightly concave shape along the sides. It resembles a helical gear, and the profile of the worm itself is straight. This type of gearing is often used when the number of teeth is greater than a certain limit.
The geometry of a worm gear depends on the type and manufacturer. In the earliest days, worms were made similar to simple screw threads, and could be chased on a lathe. During this time, the worm was often made with straight-sided tools to produce threads in the acme plane. Later, grinding techniques improved the thread finish and reduced distortions resulting from hardening.
When a worm gearing has multiple teeth, the pitch angle is a key parameter. A greater pitch angle increases efficiency. If you want to increase the pitch angle without increasing the number of teeth, you can replace a worm pair with a different number of thread starts. The helix angle must increase while the center distance remains constant. A higher pitch angle, however, is almost never used for power transmissions.
The minimum number of gear teeth depends on the angle of pressure at zero gearing correction. The diameter of the worm is d1, and is based on a known module value, mx or mn. Generally, larger values of m are assigned to larger modules. And a smaller number of teeth is called a low pitch angle. In case of a low pitch angle, spiral gearing is used. The pitch angle of the worm gear is smaller than 10 degrees.
worm shaft

Multiple-thread worms

Multi-thread worms can be divided into sets of one, two, or 4 threads. The ratio is determined by the number of threads on each set and the number of teeth on the apparatus. The most common worm thread counts are 1,2,4, and 6. To find out how many threads you have, count the start and end of each thread and divide by two. Using this method, you will get the correct thread count every time.
The tangent plane of a worm’s pitch profile changes as the worm moves lengthwise along the thread. The lead angle is greatest at the throat, and decreases on both sides. The curvature radius r” varies proportionally with the worm’s radius, or pitch angle at the considered point. Hence, the worm leads angle, r, is increased with decreased inclination and decreases with increasing inclination.
Multi-thread worms are characterized by a constant leverage between the gear surface and the worm threads. The ratio of worm-tooth surfaces to the worm’s length varies, which enables the wormgear to be adjusted in the same direction. To optimize the gear contact between the worm and gear, the tangent relationship between the 2 surfaces is optimal.
The efficiency of worm gear drives is largely dependent on the helix angle of the worm. Multiple thread worms can improve the efficiency of the worm gear drive by as much as 25 to 50% compared to single-thread worms. Worm gears are made of bronze, which reduces friction and heat on the worm’s teeth. A specialized machine can cut the worm gears for maximum efficiency.

Double-thread worm gears

In many different applications, worm gears are used to drive a worm wheel. These gears are unique in that the worm cannot be reversed by the power applied to the worm wheel. Because of their self-locking properties, they can be used to prevent reversing motion, although this is not a dependable function. Applications for worm gears include hoisting equipment, elevators, chain blocks, fishing reels, and automotive power steering. Because of their compact size, these gears are often used in applications with limited space.
Worm sets typically exhibit more wear than other types of gears, and this means that they require more limited contact patterns in new parts. Worm wheel teeth are concave, making it difficult to measure tooth thickness with pins, balls, and gear tooth calipers. To measure tooth thickness, however, you can measure backlash, a measurement of the spacing between teeth in a gear. Backlash can vary from 1 worm gear to another, so it is important to check the backlash at several points. If the backlash is different in 2 places, this indicates that the teeth may have different spacing.
Single-thread worm gears provide high speed reduction but lower efficiency. A multi-thread worm gear can provide high efficiency and high speed, but this comes with a trade-off in terms of horsepower. However, there are many other applications for worm gears. In addition to heavy-duty applications, they are often used in light-duty gearboxes for a variety of functions. When used in conjunction with double-thread worms, they allow for a substantial speed reduction in 1 step.
Stainless-steel worm gears can be used in damp environments. The worm gear is not susceptible to rust and is ideal for wet and damp environments. The worm wheel’s smooth surfaces make cleaning them easy. However, they do require lubricants. The most common lubricant for worm gears is mineral oil. This lubricant is designed to protect the worm drive.
worm shaft

Self-locking worm drive

A self-locking worm drive prevents the platform from moving backward when the motor stops. A dynamic self-locking worm drive is also possible but does not include a holding brake. This type of self-locking worm drive is not susceptible to vibrations, but may rattle if released. In addition, it may require an additional brake to keep the platform from moving. A positive brake may be necessary for safety.
A self-locking worm drive does not allow for the interchangeability of the driven and driving gears. This is unlike spur gear trains that allow both to interchange positions. In a self-locking worm drive, the driving gear is always engaged and the driven gear remains stationary. The drive mechanism locks automatically when the worm is operated in the wrong manner. Several sources of information on self-locking worm gears include the Machinery’s Handbook.
A self-locking worm drive is not difficult to build and has a great mechanical advantage. In fact, the output of a self-locking worm drive cannot be backdriven by the input shaft. DIYers can build a self-locking worm drive by modifying threaded rods and off-the-shelf gears. However, it is easier to make a ratchet and pawl mechanism, and is significantly less expensive. However, it is important to understand that you can only drive 1 worm at a time.
Another advantage of a self-locking worm drive is the fact that it is not possible to interchange the input and output shafts. This is a major benefit of using such a mechanism, as you can achieve high gear reduction without increasing the size of the gear box. If you’re thinking about buying a self-locking worm gear for a specific application, consider the following tips to make the right choice.
An enveloping worm gear set is best for applications requiring high accuracy and efficiency, and minimum backlash. Its teeth are shaped differently, and the worm’s threads are modified to increase surface contact. They are more expensive to manufacture than their single-start counterparts, but this type is best for applications where accuracy is crucial. The worm drive is also a great option for heavy trucks because of their large size and high-torque capacity.

China high quality CNC Iron Sheet Metal Plate Stainless Steel Aluminum Plasma Cutting Machine with Hot sellingChina high quality CNC Iron Sheet Metal Plate Stainless Steel Aluminum Plasma Cutting Machine with Hot selling