Tag Archives: cnc machine woodworking

China OEM Door Handle Spindles CNC Wood Cutting Machine Woodworking CNC Router CNC Engraver with Free Design Custom

Product Description

Linear disk CZPT cnc router for Wooden Door Furnitures Cabinets engraving cutting drilling with automatic tool change air cooling spindle

1.) Working area: 1300*2500*200mm/1500x3000x200mm 
2.) ATC 9kw air cooling spindle
3.) LNC controller (Optional: Original ZheJiang Syntec controller)
4.) J CZPT servo motor(Optional: Japan Yaskawa)
5.) Xihu (West Lake) Dis. Inverter(Optional: ZheJiang Delta inverter)
6.) Omron limited switch from Japan
7.) ZheJiang LP square rail and TBI ball screw
8.) vacuum combination table
9.) 7.5kw vacuum pump
10.) Heavy duty structure
11.) 10/12/16 tool holders
12.) 35mm PVC sheet vacuum table
13.) Optional:drilling head with 4+5

Parameter:

Model USC1325/1530/2030 Disk CZPT CNC ROUTER
Working area 1300X2500X200mm/1500X3000X200mm
Spindle 9.0KW CZPT air-cooling spindle
Tool changer 10/12 straight tool changer
Control system LNC controller
Servo system Leadshine Servo motor and driver
Inverter Xihu (West Lake) Dis. inverter(Optional:ZheJiang Delta)
Xihu (West Lake) Dis. rail ZheJiang LP square 30 rails
Transmission X, Y high-precision gear and rack transmission,
Z ZheJiang TBI ball screw (25mm), Original nut from ZheJiang
Body Heavy duty body with 8mm thickness steel
Table structure Vacuum pump
Vacuum pump 7.5kw water vacuum pump
Dust collecting system Dual-drum 4.0kw dust collect
Lubricating system Automatic lubricating system
Limit switch Japan OMRON
Sensor Professional Tool sensor
Working accuracy 0.01mm
Repositioning accuracy 0.01mm
Spindle speed 0-24000RPM
Max. Rapid Travel Rate 4000mm/min
Voltage 3PH 380V 50HZ/60HZ power supply
Interface USB
Flash Memory/Command 128M( U Disk)/ G code/mmg/plt/
Collet ER25/ER30
Packing size 3520*2250*1990mm
Net weight/Gross weight 1600kg/1800kg
Design software Compatible with Type3/Artcam/Castmate/Pore/Corelerow/Wentai, etc.
Cable drag chain specific Cable,anti-jamming,anti-static;with high flexibility, long-term use without break
Packing Strong plywood case

                            USCAM Quality Control                                              
1. In the processing of production, our professional technical engineers inspect the processing to ensure the quality of products.
2. Every Machine must be tested before delivery for 8 hours , all of them are absolutely qualified.  
3. 24 months guarantee of the whole machine.  
4. Main parts(excluding the consumables) shall be changed free of charge if there is any problem during the warranty period. 
5. Lifetime maintenance free of charge.
 6. We will provide the consumable parts at an agency price when you need replacement. 
7. Machine has been adjusted before delivery. 
8. Our staff can be sent to your company to install or adjust if necessary. 

Application areas:
Three-dimensional wave board processing, cabinet doors, solid wood doors, craft wooden doors, paint-free doors, screens, craft window processing, shoe-shoes, game consoles and panels, mahjong tables,
computer tables and auxiliary processing of panel furniture products.
   

1. Standard plywood case, its compressive strength and bearing quality is better.

2. the board area is bit, the soil structure is good,  it is better in leakproofness and waterproof.

3. when importing, the plywood case is with fumigation-free, the procedure is simple.

4. Delivery Detail: within 7-15 days after received your payment 

                               After sale Service:                                                     

# 18 months guarantee of the whole machine, we will provide the consumable parts at an agency price when you need replacement.

# Main parts(excluding the consumables) shall be changed free of charge if there is any problem during the warranty period.

# Software is on update for free whole life.

# Our engineer could support you technology to your country if necessary.

# Our enginner could service on weekend even on vacation.

# Our engineer could train you in our factory for free.

# Our engineer could service you 24 hours online by Skype, yahoo, msn, QQ, or by cellphone.

# English manual and CD video for machine using and maintaining will send to you with the machine.

                                        FAQ                                                                     
Q: What’s the package?
A: We have 3 layers package. For the outside, we adopt wood craft case. In the middle, the machine is covered by foam, to protect the machine from shaking. For the inside layer, the machine is covered by thickening plastic bag for waterproof.

Q: Will the package damaged during transportation?
A: Our package is considerate all the damage factors and make it to be safe, and our shipping agent have full experienced in safe tranportation. We have exported to 180 countries worldwide. So please don’t worry, you will receive the parcel in good condition. 

Q: How to install and run the machine?
A: Our technician have installed the machine before shipping. For some small parts installation, we will send detail training video, user’s manual along with the machine. 95% customers can learn by themselves.

Q: How can I do if the machine goes wrong?
A: If confronted with such problems, please contact us asap and do not try fix the machine by yourself or someone else. We will response within 24 hours as quick as we can to solve it for you.

How to tell if your driveshaft needs replacing

What is the cause of the unbalanced drive shaft? Unstable U-joint? Your car may make clicking noises while driving. If you can hear it from both sides, it might be time to hand it over to the mechanic. If you’re not sure, read on to learn more. Fortunately, there are many ways to tell if your driveshaft needs replacing.

unbalanced

An unbalanced driveshaft can be the source of strange noises and vibrations in your vehicle. To fix this problem, you should contact a professional. You can try a number of things to fix it, including welding and adjusting the weight. The following are the most common methods. In addition to the methods above, you can use standardized weights to balance the driveshaft. These standardized weights are attached to the shaft by welders.
An unbalanced drive shaft typically produces lateral vibrations per revolution. This type of vibration is usually caused by a damaged shaft, missing counterweights, or a foreign object stuck on the drive shaft. On the other hand, torsional vibrations occur twice per revolution, and they are caused by shaft phase shifts. Finally, critical speed vibration occurs when the RPM of the drive shaft exceeds its rated capacity. If you suspect a driveshaft problem, check the following:
Manually adjusting the imbalance of a drive shaft is not the easiest task. To avoid the difficulty of manual balancing, you can choose to use standardized weights. These weights are fixed on the outer circumference of the drive shaft. The operator can manually position the weight on the shaft with special tools, or use a robot. However, manual balancers have many disadvantages.
air-compressor

unstable

When the angular velocity of the output shaft is not constant, it is unstable. The angular velocity of the output shaft is 0.004 at ph = 29.5 and 1.9 at t = 1.9. The angular velocity of the intermediate shaft is not a problem. But when it’s unstable, the torque applied to it is too much for the machine. It might be a good idea to check the tension on the shaft.
An unstable drive shaft can cause a lot of noise and mechanical vibration. It can lead to premature shaft fatigue failure. CZPT studies the effect of shaft vibration on the rotor bearing system. They investigated the effect of flex coupling misalignment on the vibration of the rotor bearing system. They assume that the vibrational response has 2 components: x and y. However, this approach has limited application in many situations.
Experimental results show that the presence of cracks in the output shaft may mask the unbalanced excitation characteristics. For example, the presence of superharmonic peaks on the spectrum is characteristic of cracks. The presence of cracks in the output shaft masks unbalanced excitation characteristics that cannot be detected in the transient response of the input shaft. Figure 8 shows that the frequency of the rotor increases at critical speed and decreases as the shaft passes the natural frequency.

Unreliable

If you’re having trouble driving your car, chances are you’ve run into an unreliable driveshaft. This type of drivetrain can cause the wheels to stick or not turn at all, and also limit the overall control of the car. Whatever the reason, these issues should be resolved as soon as possible. Here are some symptoms to look for when diagnosing a driveshaft fault. Let’s take a closer look.
The first symptom you may notice is an unreliable drive shaft. You may feel vibrations, or hear noises under the vehicle. Depending on the cause, it could be a broken joint or a broken shaft. The good news is that driveshaft repairs are generally relatively inexpensive and take less time than a complete drivetrain replacement. If you’re not sure what to do, CZPT has a guide to replacing the U-connector.
One of the most common signs of an unreliable driveshaft is clanging and vibration. These sounds can be caused by worn bushings, loose U-joints, or damaged center bearings. This can cause severe vibration and noise. You can also feel these vibrations through the steering wheel or the floor. An unreliable driveshaft is a symptom of a bigger problem.
air-compressor

Unreliable U-joints

A car with an unreliable U-joint on the drive shaft can be dangerous. A bad u-joint can prevent the vehicle from driving properly and may even cause you trouble. Unreliable u-joints are cheap to replace and you should try getting parts from quality manufacturers. Unreliable U-joints can cause the car to vibrate in the chassis or gear lever. This is a sure sign that your car has been neglected in maintenance.
Replacing a U-joint is not a complicated task, but it requires special tools and a lot of elbow grease. If you don’t have the right tools, or you’re unfamiliar with mechanical terminology, it’s best to seek the help of a mechanic. A professional mechanic will be able to accurately assess the problem and propose an appropriate solution. But if you don’t feel confident enough, you can replace your own U-connector by following a few simple steps.
To ensure the vehicle’s driveshaft is not damaged, check the U-joint for wear and lubrication. If the U-joint is worn, the metal parts are likely to rub against each other, causing wear. The sooner a problem is diagnosed, the faster it can be resolved. Also, the longer you wait, the more you lose on repairs.

damaged drive shaft

The driveshaft is the part of the vehicle that connects the wheels. If the driveshaft is damaged, the wheels may stop turning and the vehicle may slow down or stop moving completely. It bears the weight of the car itself as well as the load on the road. So even a slight bend or break in the drive shaft can have dire consequences. Even a piece of loose metal can become a lethal missile if dropped from a vehicle.
If you hear a screeching noise or growl from your vehicle when shifting gears, your driveshaft may be damaged. When this happens, damage to the u-joint and excessive slack in the drive shaft can result. These conditions can further damage the drivetrain, including the front half. You should replace the driveshaft as soon as you notice any symptoms. After replacing the driveshaft, you can start looking for signs of wear.
A knocking sound is a sign of damage to the drive shaft. If you hear this sound while driving, it may be due to worn couplings, damaged propshaft bearings, or damaged U-joints. In some cases, the knocking noise can even be caused by a damaged U-joint. When this happens, you may need to replace the entire driveshaft, requiring a new one.
air-compressor

Maintenance fees

The cost of repairing a driveshaft varies widely, depending on the type and cause of the problem. A new driveshaft costs between $300 and $1,300, including labor. Repairing a damaged driveshaft can cost anywhere from $200 to $300, depending on the time required and the type of parts required. Symptoms of a damaged driveshaft include unresponsiveness, vibration, chassis noise and a stationary car.
The first thing to consider when estimating the cost of repairing a driveshaft is the type of vehicle you have. Some vehicles have more than one, and the parts used to make them may not be compatible with other cars. Even if the same car has 2 driveshafts, the damaged ones will cost more. Fortunately, many auto repair shops offer free quotes to repair damaged driveshafts, but be aware that such work can be complicated and expensive.

China OEM Door Handle Spindles CNC Wood Cutting Machine Woodworking CNC Router CNC Engraver   with Free Design CustomChina OEM Door Handle Spindles CNC Wood Cutting Machine Woodworking CNC Router CNC Engraver   with Free Design Custom

China OEM Ce 1325 Wooden Furniture Machine Engraving Cutting 3D Woodworking CZPT CNC Router with high quality

Product Description

Ruijie Acrylic Letter Cutting Machine with CZPT for Engraving Acrylic and Wood

 

Features

*Adopts thick steel pipe welded lathe bed, the special heat-treatment ensures minimum distortion, excellent rigidity and vigorous strength.
* High precision TBI Gridding Grade ball screw transmission and Japan YASKAWA servo system ensures high accuracy, fast speed and good stability.
* 5.5KW water cooling spindle. Korea imported tool shank ensures the spindle proformance.
* Original NC Studio control system with hand wheel, convenient for positioning operation.
* Sprayer lubrication system and automatic lubrication system optional.

Techanical parameters

MODEL RJ-1325M
Processing size (X*Y*Z) 1300*2500*200mm
Spindle power 3.0KW/4.5KW/5.5KW with water-cooling
Spindle speeding 18000-24000 rpm/min
Control System NC Studio            
Motor and driver Japan YASKAWA Servo motor
Working table Double layer Vacuum Absorption system
Xihu (West Lake) Dis. Rail  Square Rail and Ball Screw
  Tool Magazine and Tools NO. Circular tool magazine,8 tools

Applications

Mainly uesd for acrylic mini letter and panel cutting.

Packaging and shipping

Packaging: CNC ROUTER will be packed by 2 layers. First the plastic air bubble wrap the machine, protect the Laser Cutting Machine from be scratched or other unexpected damage, the wrapped product will be packed in plywood case.

Shipping: HangZhou, ZheJiang , HangZhou, HangZhou,etc. We accept land, air, sea transport and international multimodal transport.  land, air, sea transport and international multimodal transport.  

 

♦We have 20-years professional focused on laser cutting machine and service more than 150 countries and areas.

♦Our company has set up more than 20 sale and service departments around China which can offer our customers the service of design, fixing, training, maintenance and so on.

♦As the sale in China, our products exports around the world including Southeast, Middle East, Africa, European and U.S.A. We are searching the distributors around the world. Hope we can cooperate for the world market.
 

 

Our Service 
1.24 months quality guaranty, the machine with main parts(excluding the consumables)shall be changed free of charge if there is any problem during the warranty period.

2.Lifetime maintenance free of charge.
3.Free training course at our plant.
4.We will provide the consumable parts at an agency price when you need replacement.

5.24 hours on line service each day, free technical support.
6.Machine has been adjusted before delivery.
7.Our staff can be sent to your company to install or adjust if necessary.

FAQ
Q1,How long is the warranty time of the machine?
A1:1 year.

Q2,What is the delivery time of the machine?
A2:17 working days after receive the deposit.

Q3,Does the company provide OEM services?
A3:Yes, Our Company provide OEM services and we have 17 years experienced.

Q4,Do you accept an exclusive national sales agent?
A4:We accept and we are also looking for distributors around the world.

Q5,How to provide after sales service?
A5:When you buy our machine, we can train you for free in our factory or we can send engineer to your factory give you a 7 days training, so you can quickly put the carver into service. The training included: to Learn the basic operation engraving machine, to understand the use of various functions of carving machine, to maintain normal running of the engraving machine operation. We can provide 1 year free on-site maintenance service and long-term maintenance service.

Q6,How to transport and how long is the transportation time?
A6:Ocean Shipping, Air Shipping, Courier Shipping.

Contact ways

 

Applications of Spline Couplings

A spline coupling is a highly effective means of connecting 2 or more components. These types of couplings are very efficient, as they combine linear motion with rotation, and their efficiency makes them a desirable choice in numerous applications. Read on to learn more about the main characteristics and applications of spline couplings. You will also be able to determine the predicted operation and wear. You can easily design your own couplings by following the steps outlined below.
splineshaft

Optimal design

The spline coupling plays an important role in transmitting torque. It consists of a hub and a shaft with splines that are in surface contact without relative motion. Because they are connected, their angular velocity is the same. The splines can be designed with any profile that minimizes friction. Because they are in contact with each other, the load is not evenly distributed, concentrating on a small area, which can deform the hub surface.
Optimal spline coupling design takes into account several factors, including weight, material characteristics, and performance requirements. In the aeronautics industry, weight is an important design factor. S.A.E. and ANSI tables do not account for weight when calculating the performance requirements of spline couplings. Another critical factor is space. Spline couplings may need to fit in tight spaces, or they may be subject to other configuration constraints.
Optimal design of spline couplers may be characterized by an odd number of teeth. However, this is not always the case. If the external spline’s outer diameter exceeds a certain threshold, the optimal spline coupling model may not be an optimal choice for this application. To optimize a spline coupling for a specific application, the user may need to consider the sizing method that is most appropriate for their application.
Once a design is generated, the next step is to test the resulting spline coupling. The system must check for any design constraints and validate that it can be produced using modern manufacturing techniques. The resulting spline coupling model is then exported to an optimisation tool for further analysis. The method enables a designer to easily manipulate the design of a spline coupling and reduce its weight.
The spline coupling model 20 includes the major structural features of a spline coupling. A product model software program 10 stores default values for each of the spline coupling’s specifications. The resulting spline model is then calculated in accordance with the algorithm used in the present invention. The software allows the designer to enter the spline coupling’s radii, thickness, and orientation.
splineshaft

Characteristics

An important aspect of aero-engine splines is the load distribution among the teeth. The researchers have performed experimental tests and have analyzed the effect of lubrication conditions on the coupling behavior. Then, they devised a theoretical model using a Ruiz parameter to simulate the actual working conditions of spline couplings. This model explains the wear damage caused by the spline couplings by considering the influence of friction, misalignment, and other conditions that are relevant to the splines’ performance.
In order to design a spline coupling, the user first inputs the design criteria for sizing load carrying sections, including the external spline 40 of the spline coupling model 30. Then, the user specifies torque margin performance requirement specifications, such as the yield limit, plastic buckling, and creep buckling. The software program then automatically calculates the size and configuration of the load carrying sections and the shaft. These specifications are then entered into the model software program 10 as specification values.
Various spline coupling configuration specifications are input on the GUI screen 80. The software program 10 then generates a spline coupling model by storing default values for the various specifications. The user then can manipulate the spline coupling model by modifying its various specifications. The final result will be a computer-aided design that enables designers to optimize spline couplings based on their performance and design specifications.
The spline coupling model software program continually evaluates the validity of spline coupling models for a particular application. For example, if a user enters a data value signal corresponding to a parameter signal, the software compares the value of the signal entered to the corresponding value in the knowledge base. If the values are outside the specifications, a warning message is displayed. Once this comparison is completed, the spline coupling model software program outputs a report with the results.
Various spline coupling design factors include weight, material properties, and performance requirements. Weight is 1 of the most important design factors, particularly in the aeronautics field. ANSI and S.A.E. tables do not consider these factors when calculating the load characteristics of spline couplings. Other design requirements may also restrict the configuration of a spline coupling.

Applications

Spline couplings are a type of mechanical joint that connects 2 rotating shafts. Its 2 parts engage teeth that transfer load. Although splines are commonly over-dimensioned, they are still prone to fatigue and static behavior. These properties also make them prone to wear and tear. Therefore, proper design and selection are vital to minimize wear and tear on splines. There are many applications of spline couplings.
A key design is based on the size of the shaft being joined. This allows for the proper spacing of the keys. A novel method of hobbing allows for the formation of tapered bases without interference, and the root of the keys is concentric with the axis. These features enable for high production rates. Various applications of spline couplings can be found in various industries. To learn more, read on.
FE based methodology can predict the wear rate of spline couplings by including the evolution of the coefficient of friction. This method can predict fretting wear from simple round-on-flat geometry, and has been calibrated with experimental data. The predicted wear rate is reasonable compared to the experimental data. Friction evolution in spline couplings depends on the spline geometry. It is also crucial to consider the lubrication condition of the splines.
Using a spline coupling reduces backlash and ensures proper alignment of mated components. The shaft’s splined tooth form transfers rotation from the splined shaft to the internal splined member, which may be a gear or other rotary device. A spline coupling’s root strength and torque requirements determine the type of spline coupling that should be used.
The spline root is usually flat and has a crown on 1 side. The crowned spline has a symmetrical crown at the centerline of the face-width of the spline. As the spline length decreases toward the ends, the teeth are becoming thinner. The tooth diameter is measured in pitch. This means that the male spline has a flat root and a crowned spline.
splineshaft

Predictability

Spindle couplings are used in rotating machinery to connect 2 shafts. They are composed of 2 parts with teeth that engage each other and transfer load. Spline couplings are commonly over-dimensioned and are prone to static and fatigue behavior. Wear phenomena are also a common problem with splines. To address these issues, it is essential to understand the behavior and predictability of these couplings.
Dynamic behavior of spline-rotor couplings is often unclear, particularly if the system is not integrated with the rotor. For example, when a misalignment is not present, the main response frequency is 1 X-rotating speed. As the misalignment increases, the system starts to vibrate in complex ways. Furthermore, as the shaft orbits depart from the origin, the magnitudes of all the frequencies increase. Thus, research results are useful in determining proper design and troubleshooting of rotor systems.
The model of misaligned spline couplings can be obtained by analyzing the stress-compression relationships between 2 spline pairs. The meshing force model of splines is a function of the system mass, transmitting torque, and dynamic vibration displacement. This model holds when the dynamic vibration displacement is small. Besides, the CZPT stepping integration method is stable and has high efficiency.
The slip distributions are a function of the state of lubrication, coefficient of friction, and loading cycles. The predicted wear depths are well within the range of measured values. These predictions are based on the slip distributions. The methodology predicts increased wear under lightly lubricated conditions, but not under added lubrication. The lubrication condition and coefficient of friction are the key factors determining the wear behavior of splines.

China OEM Ce 1325 Wooden Furniture Machine Engraving Cutting 3D Woodworking CZPT CNC Router   with high qualityChina OEM Ce 1325 Wooden Furniture Machine Engraving Cutting 3D Woodworking CZPT CNC Router   with high quality