Tag Archives: coil machine

China OEM 8 Tons Automatic Hydraulic Uncoiler with Coil Car for Roll Forming Machine with Best Sales

Product Description

High quality
* steel coil automatic hydraulic uncoiler
* steel coil automatic hydraulic decoiler
* steel coil uncoiler 
 

 

 
 
Brief Introduction of Product
HangZhou Willing Int’l Co., Ltd is a manufacturer of steel coil decoiler, our hydraulic series decoiler is used for roll forming line, cut to length line, slitting line and embossing mill. The decoiling machine is mainly used to decoil various of metal coils, and worked together with other machines to combine a production line. Hydraulic decoiling machine can be equipped with a coil lifting car. The decoiler can automatcially release the coil sheet and feed the coil sheet to the different kinds of machine. 
 
Technical Parameters for Hydraulic Uncoiling Unit 
For lifting dolly car
1) Capacity: the same with the type of decoiler, max. 5 tons.
2) Speed: 6m/ minute.
3) Lifting Height: max. 550mm.
4) Moving Distance: max. 3000mm.
 
For decoiler
1) Capacity: max. 5 tons.
2) Inner dia: 508mm or 610mm (gasket is required).
3) Width: max. 1500mm.
4) Center Adjust: max. 250mm.
5) Equipped with optical sensor or bar sensor, laid before decoiler,
if sheet is close to sensor, it will stop releasing coil sheet;
if sheet leaves sensor, the decoiler will continue to release coil sheet. 
 
For hydraulic drive
1) Max. hydraulic pressure: 16 Mpa.
2) Motor Power: 10.5 kw.
3) Air Pressure: 0.9 Mpa.
 
Work flow
Fix coil to the decoiler —- fix coil sheet to lifting dolly —- lifting dolly moves to decoiler —
— lifting dolly lifts to the same center with decoiler —- lifting dolly moves more closely to arms of decoiler—
— expanse (coil moves to the decoiler) —- lifting dolly returns —- axis of decoiler rotate (coil sheet comes out). 

Different Types of Hydraulic Decoiler
 

 
Certificate

 

Our services:

1.  Professional engineers are available to be sent to the customers’ factory to install and debug the machines and train the staff how to operate and maintain the machines.

2.  We can design different kinds of profiles and fittings for machine,  as per customer’s requirements. You can send me the profile drawing and we will design the machine for you.

3.  Every process will be checked by responsible QC which insures every product’s quality.

4.  Professional packing teams which keep every packing safely.
(1) Rollers are put on anti-rust oil and packed by bubble wraps; some other electric parts are packed by bubble wraps as well. 
(2)The oil hose and electric wires ae marked, and easy to be connected when used; 
(3)In container loading, sea-worthy, well fixed by wire rope, wooden block and nails.

5.  One-year warranty will be assured for all our machines. Moreover, We promise to provide permanent technical support and after-sales service with our customers.

6.  We warmly welcome you to visit our factory for more detailed information, inspecting our machines and we will pick you up at HangZhou Railway station.

FAQ:

1.  Q: Are you manufacture or trrading company?
     A:We are manufacturer & exporter who signed in 2004, and our boss has many years experiences in machinery.

2.  Q: Why should I choose you?
     A:We are professional manufacture company that could provide the best products for the best price, high quality of services, and credible quality assurance.

3.  Q: How does your factory conduct Quality Control and Inspection? 
     A: We are quite proud of our quality control procedure. It’s comply with ISO quality system to control produce from the raw materials received to finishing warehousing. Any imperfect articles are rejected by our quality control.

4.  Q: How many kinds of products do you produce?
     A: We have produced different kinds of Steel Roof Tile Roll Forming Machine, Corrugated Steel Sheet Roll Forming Machine, C/Z Purlin Roll Forming Machine, Steel Deck Roll Forming Machine,  Slitting Line, Cut to Length Line, Press Brake, Shearing Machine, PPGI ,Gi ,PPGL ,Gl, Aluminum Coil. And we also can provide its finished products.

5.   Q: Where is your factory located? How can I visit there?
      A: Our factory is located in TongXiang, ZheJiang province. We could pick you up from HangZhou CZPT Station or TongXiang   Railway Station when you come.
 
   Please feel free to contact me for more up-date information and any queries you have. Best quality machines and services will be provided for you.
  
Delivery time is 1 month, but normally we have stock in trade, can be delivered right away. 

 

Screw Shaft Types

If you’re looking for a screw shaft, but aren’t sure which type to buy, you’re in luck. In this article, we’ll talk about the different types, including Threaded shank, Round head, and Machined. Once you’ve read it, you’ll know which type to buy. Then, you can decide whether you want a ball screw nut or a threaded shank.

Machined screw shafts

Besides the standard stainless steel shaft, manufacturers also provide a variety of other materials, such as titanium, bronze, and brass. In addition to stainless steel, manufacturers also provide a variety of top-coating options, including zinc, brass, and chromium. Aluminum screws are not particularly durable and are easily affected by weather. Most screw shafts feature self-locking mechanisms. They are especially useful in C-clamps, vises, and screw-top container lids.
For applications where accuracy is vital, a ball screw shaft needs to be annealed. A heat treatment can be performed on the ball screw shaft to ensure that both ends are heated evenly. In this process, the shaft will be more durable, while maintaining its high-precision properties. These screw shafts are a key component in computer-controlled motion-control systems, wire bonding, and other industries that require high-precision and high-quality performance.
Depending on the material used, screw shafts can be made of stainless steel or titanium. High-precision CNC machines and lathes are typically used to manufacture screw shafts. Various shapes and sizes are available, each with a specific application. Whether you need a small or large screw, you can find 1 to fit your needs. And since each size requires a different material, your choice of material is important as well.
In general, the materials used for machining screw shafts are steel, stainless steel, titanium, brass, bronze, and aluminum. Metals that resist corrosion are also commonly used. Other materials for screw shafts are Teflon, nylon, and nylon. You can also find threaded screw shafts in materials such as porcelain, glass, and ceramic. If you want to use your screws in a unique material, consider purchasing a customized one.
screwshaft

Ball screw nuts

If you have a screw shaft, the last thing you want to worry about is the ball nut slipping off. To prevent this, you can place a temporary stop in the shaft’s grooves to ensure that the ball nut does not slide off. When you remove the stop, you can then install the ball screw nut. But, before you can install the ball screw nut, you have to make sure that you have a good grip on the shaft.
When selecting ball screw nuts, it’s important to consider how much preload you need to apply to avoid excessive backlash. Preloading eliminates this problem by making the ball nut compact. It also prevents backlash, which is lost motion caused by clearance between the ball and nut. Backlash disrupts repeatability and accuracy. This is where spacer preloading comes in. You can insert a spacer between the 2 ball nuts to transmit the force to the nut. However, you should keep in mind that this method reduces the load capacity of the ball screw.
The critical speed of a screw is the maximum rotating speed before it whips. This critical speed is influenced by several factors, including the diameter of the screw shaft, the number of support elements, and the material. By adjusting these factors, you can reduce the number of components used and the amount of time it takes to assemble the screw shaft. In addition, you can also reduce the number of components and avoid stacking tolerances. However, the critical speed of plastic nuts is limited due to sliding friction.
The ball screw nut has several characteristics that make it unique. Its most prominent feature is the presence of ball bearings. These balls help reduce friction between the screw nut and the shaft. Without ball bearings, the friction would be too high to function properly. Another important characteristic is the groove profile of the nut and ball. These 2 features ensure that the ball and the nut meet at 2 points. You’ll be amazed by the results of the work of these ball screw nuts.
screwshaft

Threaded shank

Wood screws are usually not fully threaded because the shank has an unthreaded portion at the top. This shoulder part forces the screw to compress 2 pieces of wood, which prevents the screw from overheating and compromising the materials strength. As the screw is threaded partially up, it is not as difficult to remove as a fully threaded screw. However, it is important to note that a wood screw will not hold as tightly as 1 with a fully threaded shank.
In addition to being universal, screw threads can be of different sizes. For example, a M8 screw has a thread pitch of 1.25 mm. To avoid confusion, screw thread pitches are commonly given with a multiplication sign. For example, M8x1 means that the screw is 8 mm in diameter but has a thread pitch of 1 mm per 360-degree rotation. Those who are not familiar with these dimensions may find it confusing.
The OD of the threaded portion of a bolt is generally smaller than the OD of the nut. If the shank is too deep for the nut to fit, the threads may bottom out. This is why it’s important to use a thread-cutting bit with a small thread diameter. You can use a micrometer or caliper to measure the thread diameter. This tool will also allow you to easily identify which screw size fits where and how well.
The metric system is the most widely used. Fasteners with DIN numbers are generally metric in size. This makes them very useful for industrial settings. You can find metric-sized screws anywhere, as long as you buy them from a reputable manufacturer. These fasteners also come with a dog point, which is used for safety wire. If the screw needs to be replaced, the shank can be drilled with a hole for a safety wire or for a dog-point.

Round head

A round head screw is the most common type used for machine screws. Other common types include truss head, flat head, and hexed head. Each has a different profile and are used for different purposes. A round head screw is typically wider than a flat or a hexed head, and has a slightly rounded surface. These screws are useful for projects involving sheet metal or sheet-metal parts. Round heads are usually slightly wider than a hex head screw, and they may also be used as a substitute for washers in certain applications. However, truss heads are not necessary for every project.
A wood screw has a smooth shank that protrudes above the surface of the material it is attaching. A metal screw has a threaded shaft that is fully threaded from head to point, and a fully threaded shaft provides more bite. Two common head styles are round head and pan head. If the task requires the screw to be flush or countersunk, the round head will be the best choice.
Another type is the Reed & Prince screw drive. These are similar to Phillips screws but have a 75-degree V shape. They are commonly used in marine hardware and are also known as BNAE NFL22-070. This type is also used for steel plate hangers. In addition to round head and pan head screws, there are a variety of other screw types. You can even get a head with a slotted head if you know where to look.
Screw diameters are specified according to the ISO 261 or ISO 262 standards. An M8 screw has a diameter of 8.25 mm. The M8 screw has a pitch of 1.25 mm, which is equivalent to 1 mm per 360 degrees. There are several other standard screw sizes and thread diameters available. You can find them all by consulting the relevant standards. But remember, the metric system is the most popular.
screwshaft

Self-locking mechanism

A self-locking mechanism for a screw shaft is a device that secures the screw to its supporting member in a failure position. The locking mechanism provides a positive connection between the screw shaft and the control surface during normal operation, and locks the screw to its supporting member when the screw fails. Previous attempts to solve this problem have typically used secondary nuts with free play on the screw, which were intentionally designed to jam when loaded. However, such a device can be unreliable, which is why the present invention offers a more robust and reliable locking mechanism.
The self-locking function of a screw depends on several factors, including its pitch angle and the coefficient of friction of the threads. The angle of friction must be less than the tangent of the material pairing to prevent untightening of the screw. Screws with self-locking mechanisms have an efficiency e lower than 50%, which is less than half. Self-locking screws also have the benefit of being less efficient than a standard screw.
Unlike a normal screw, a self-locking screw can be turned in either direction. The nut 22 rotates with the screw shaft, and the member 23 is translated in an axial direction. Regardless of the direction of the rotation of the screw, this axial translation will result in the opposite moment to that input moment. While screw self-locking mechanisms are typically less expensive, they are more reliable and durable.
Another important feature of self-locking screws is that they are not susceptible to independent loosening. The screw cannot rotate without a certain amount of torque. In addition, a self-locking screw shaft must have a small wedge with a smaller half-angle than the arctangent of the static friction. This means that the torque applied by the driver must be greater than the torque needed to overcome the friction.

China OEM 8 Tons Automatic Hydraulic Uncoiler with Coil Car for Roll Forming Machine   with Best SalesChina OEM 8 Tons Automatic Hydraulic Uncoiler with Coil Car for Roll Forming Machine   with Best Sales

China Professional Steel Coil Decoiling Machine with Hot selling

Product Description

High quality
* steel coil automatic hydraulic uncoiler
* steel coil automatic hydraulic decoiler
* steel coil uncoiler 
 

 

 
 
Brief Introduction of Product
HangZhou Willing Int’l Co., Ltd is a manufacturer of steel coil decoiler, our hydraulic series decoiler is used for roll forming line, cut to length line, slitting line and embossing mill. The decoiling machine is mainly used to decoil various of metal coils, and worked together with other machines to combine a production line. Hydraulic decoiling machine can be equipped with a coil lifting car. The decoiler can automatcially release the coil sheet and feed the coil sheet to the different kinds of machine. 
 
Technical Parameters for Hydraulic Uncoiling Unit 
For lifting dolly car
1) Capacity: the same with the type of decoiler, max. 5 tons.
2) Speed: 6m/ minute.
3) Lifting Height: max. 550mm.
4) Moving Distance: max. 3000mm.
 
For decoiler
1) Capacity: max. 5 tons.
2) Inner dia: 508mm or 610mm (gasket is required).
3) Width: max. 1500mm.
4) Center Adjust: max. 250mm.
5) Equipped with optical sensor or bar sensor, laid before decoiler,
if sheet is close to sensor, it will stop releasing coil sheet;
if sheet leaves sensor, the decoiler will continue to release coil sheet. 
 
For hydraulic drive
1) Max. hydraulic pressure: 16 Mpa.
2) Motor Power: 10.5 kw.
3) Air Pressure: 0.9 Mpa.
 
Work flow
Fix coil to the decoiler —- fix coil sheet to lifting dolly —- lifting dolly moves to decoiler —
— lifting dolly lifts to the same center with decoiler —- lifting dolly moves more closely to arms of decoiler—
— expanse (coil moves to the decoiler) —- lifting dolly returns —- axis of decoiler rotate (coil sheet comes out). 

Different Types of Hydraulic Decoiler
 

 
Certificate

 

Our services:

1.  Professional engineers are available to be sent to the customers’ factory to install and debug the machines and train the staff how to operate and maintain the machines.

2.  We can design different kinds of profiles and fittings for machine,  as per customer’s requirements. You can send me the profile drawing and we will design the machine for you.

3.  Every process will be checked by responsible QC which insures every product’s quality.

4.  Professional packing teams which keep every packing safely.
(1) Rollers are put on anti-rust oil and packed by bubble wraps; some other electric parts are packed by bubble wraps as well. 
(2)The oil hose and electric wires ae marked, and easy to be connected when used; 
(3)In container loading, sea-worthy, well fixed by wire rope, wooden block and nails.

5.  One-year warranty will be assured for all our machines. Moreover, We promise to provide permanent technical support and after-sales service with our customers.

6.  We warmly welcome you to visit our factory for more detailed information, inspecting our machines and we will pick you up at HangZhou Railway station.

FAQ:

1.  Q: Are you manufacture or trrading company?
     A:We are manufacturer & exporter who signed in 2004, and our boss has many years experiences in machinery.

2.  Q: Why should I choose you?
     A:We are professional manufacture company that could provide the best products for the best price, high quality of services, and credible quality assurance.

3.  Q: How does your factory conduct Quality Control and Inspection? 
     A: We are quite proud of our quality control procedure. It’s comply with ISO quality system to control produce from the raw materials received to finishing warehousing. Any imperfect articles are rejected by our quality control.

4.  Q: How many kinds of products do you produce?
     A: We have produced different kinds of Steel Roof Tile Roll Forming Machine, Corrugated Steel Sheet Roll Forming Machine, C/Z Purlin Roll Forming Machine, Steel Deck Roll Forming Machine,  Slitting Line, Cut to Length Line, Press Brake, Shearing Machine, PPGI ,Gi ,PPGL ,Gl, Aluminum Coil. And we also can provide its finished products.

5.   Q: Where is your factory located? How can I visit there?
      A: Our factory is located in TongXiang, ZheJiang province. We could pick you up from HangZhou CZPT Station or TongXiang   Railway Station when you come.
 
   Please feel free to contact me for more up-date information and any queries you have. Best quality machines and services will be provided for you.

Delivery time is 1 month, but normally we have stock in trade, can be delivered right away

Stiffness and Torsional Vibration of Spline-Couplings

In this paper, we describe some basic characteristics of spline-coupling and examine its torsional vibration behavior. We also explore the effect of spline misalignment on rotor-spline coupling. These results will assist in the design of improved spline-coupling systems for various applications. The results are presented in Table 1.
splineshaft

Stiffness of spline-coupling

The stiffness of a spline-coupling is a function of the meshing force between the splines in a rotor-spline coupling system and the static vibration displacement. The meshing force depends on the coupling parameters such as the transmitting torque and the spline thickness. It increases nonlinearly with the spline thickness.
A simplified spline-coupling model can be used to evaluate the load distribution of splines under vibration and transient loads. The axle spline sleeve is displaced a z-direction and a resistance moment T is applied to the outer face of the sleeve. This simple model can satisfy a wide range of engineering requirements but may suffer from complex loading conditions. Its asymmetric clearance may affect its engagement behavior and stress distribution patterns.
The results of the simulations show that the maximum vibration acceleration in both Figures 10 and 22 was 3.03 g/s. This results indicate that a misalignment in the circumferential direction increases the instantaneous impact. Asymmetry in the coupling geometry is also found in the meshing. The right-side spline’s teeth mesh tightly while those on the left side are misaligned.
Considering the spline-coupling geometry, a semi-analytical model is used to compute stiffness. This model is a simplified form of a classical spline-coupling model, with submatrices defining the shape and stiffness of the joint. As the design clearance is a known value, the stiffness of a spline-coupling system can be analyzed using the same formula.
The results of the simulations also show that the spline-coupling system can be modeled using MASTA, a high-level commercial CAE tool for transmission analysis. In this case, the spline segments were modeled as a series of spline segments with variable stiffness, which was calculated based on the initial gap between spline teeth. Then, the spline segments were modelled as a series of splines of increasing stiffness, accounting for different manufacturing variations. The resulting analysis of the spline-coupling geometry is compared to those of the finite-element approach.
Despite the high stiffness of a spline-coupling system, the contact status of the contact surfaces often changes. In addition, spline coupling affects the lateral vibration and deformation of the rotor. However, stiffness nonlinearity is not well studied in splined rotors because of the lack of a fully analytical model.
splineshaft

Characteristics of spline-coupling

The study of spline-coupling involves a number of design factors. These include weight, materials, and performance requirements. Weight is particularly important in the aeronautics field. Weight is often an issue for design engineers because materials have varying dimensional stability, weight, and durability. Additionally, space constraints and other configuration restrictions may require the use of spline-couplings in certain applications.
The main parameters to consider for any spline-coupling design are the maximum principal stress, the maldistribution factor, and the maximum tooth-bearing stress. The magnitude of each of these parameters must be smaller than or equal to the external spline diameter, in order to provide stability. The outer diameter of the spline must be at least 4 inches larger than the inner diameter of the spline.
Once the physical design is validated, the spline coupling knowledge base is created. This model is pre-programmed and stores the design parameter signals, including performance and manufacturing constraints. It then compares the parameter values to the design rule signals, and constructs a geometric representation of the spline coupling. A visual model is created from the input signals, and can be manipulated by changing different parameters and specifications.
The stiffness of a spline joint is another important parameter for determining the spline-coupling stiffness. The stiffness distribution of the spline joint affects the rotor’s lateral vibration and deformation. A finite element method is a useful technique for obtaining lateral stiffness of spline joints. This method involves many mesh refinements and requires a high computational cost.
The diameter of the spline-coupling must be large enough to transmit the torque. A spline with a larger diameter may have greater torque-transmitting capacity because it has a smaller circumference. However, the larger diameter of a spline is thinner than the shaft, and the latter may be more suitable if the torque is spread over a greater number of teeth.
Spline-couplings are classified according to their tooth profile along the axial and radial directions. The radial and axial tooth profiles affect the component’s behavior and wear damage. Splines with a crowned tooth profile are prone to angular misalignment. Typically, these spline-couplings are oversized to ensure durability and safety.

Stiffness of spline-coupling in torsional vibration analysis

This article presents a general framework for the study of torsional vibration caused by the stiffness of spline-couplings in aero-engines. It is based on a previous study on spline-couplings. It is characterized by the following 3 factors: bending stiffness, total flexibility, and tangential stiffness. The first criterion is the equivalent diameter of external and internal splines. Both the spline-coupling stiffness and the displacement of splines are evaluated by using the derivative of the total flexibility.
The stiffness of a spline joint can vary based on the distribution of load along the spline. Variables affecting the stiffness of spline joints include the torque level, tooth indexing errors, and misalignment. To explore the effects of these variables, an analytical formula is developed. The method is applicable for various kinds of spline joints, such as splines with multiple components.
Despite the difficulty of calculating spline-coupling stiffness, it is possible to model the contact between the teeth of the shaft and the hub using an analytical approach. This approach helps in determining key magnitudes of coupling operation such as contact peak pressures, reaction moments, and angular momentum. This approach allows for accurate results for spline-couplings and is suitable for both torsional vibration and structural vibration analysis.
The stiffness of spline-coupling is commonly assumed to be rigid in dynamic models. However, various dynamic phenomena associated with spline joints must be captured in high-fidelity drivetrain models. To accomplish this, a general analytical stiffness formulation is proposed based on a semi-analytical spline load distribution model. The resulting stiffness matrix contains radial and tilting stiffness values as well as torsional stiffness. The analysis is further simplified with the blockwise inversion method.
It is essential to consider the torsional vibration of a power transmission system before selecting the coupling. An accurate analysis of torsional vibration is crucial for coupling safety. This article also discusses case studies of spline shaft wear and torsionally-induced failures. The discussion will conclude with the development of a robust and efficient method to simulate these problems in real-life scenarios.
splineshaft

Effect of spline misalignment on rotor-spline coupling

In this study, the effect of spline misalignment in rotor-spline coupling is investigated. The stability boundary and mechanism of rotor instability are analyzed. We find that the meshing force of a misaligned spline coupling increases nonlinearly with spline thickness. The results demonstrate that the misalignment is responsible for the instability of the rotor-spline coupling system.
An intentional spline misalignment is introduced to achieve an interference fit and zero backlash condition. This leads to uneven load distribution among the spline teeth. A further spline misalignment of 50um can result in rotor-spline coupling failure. The maximum tensile root stress shifted to the left under this condition.
Positive spline misalignment increases the gear mesh misalignment. Conversely, negative spline misalignment has no effect. The right-handed spline misalignment is opposite to the helix hand. The high contact area is moved from the center to the left side. In both cases, gear mesh is misaligned due to deflection and tilting of the gear under load.
This variation of the tooth surface is measured as the change in clearance in the transverse plain. The radial and axial clearance values are the same, while the difference between the 2 is less. In addition to the frictional force, the axial clearance of the splines is the same, which increases the gear mesh misalignment. Hence, the same procedure can be used to determine the frictional force of a rotor-spline coupling.
Gear mesh misalignment influences spline-rotor coupling performance. This misalignment changes the distribution of the gear mesh and alters contact and bending stresses. Therefore, it is essential to understand the effects of misalignment in spline couplings. Using a simplified system of helical gear pair, Hong et al. examined the load distribution along the tooth interface of the spline. This misalignment caused the flank contact pattern to change. The misaligned teeth exhibited deflection under load and developed a tilting moment on the gear.
The effect of spline misalignment in rotor-spline couplings is minimized by using a mechanism that reduces backlash. The mechanism comprises cooperably splined male and female members. One member is formed by 2 coaxially aligned splined segments with end surfaces shaped to engage in sliding relationship. The connecting device applies axial loads to these segments, causing them to rotate relative to 1 another.

China Professional Steel Coil Decoiling Machine   with Hot sellingChina Professional Steel Coil Decoiling Machine   with Hot selling