Product Description

iron sheet bending single
layer tile roofing rool forming machine

iron sheet bending single layer tile roofing rool forming machine details :
1.This iron sheet bending single layer tile roofing rool forming machine details is made up of roll forming machine,molding press,cutting machine,PLC computer control and hydraulic system.
2.The iron sheet bending single layer tile roofing rool forming machine is stable,no noise,no shake.
3.Our iron sheet bending single layer tile roofing rool forming machine can uses galvanized steel sheet, colored armor plate or galvalume plate as the material plate.
4. Controlling by computer, PLC display, operation is easy, running is steady and reliable,endurable,maintenance-free.

No.	iron sheet bending single layer tile roofing rool forming machine
1	Suitable to process	Color alu-zinc steel coil
2	Roller	12 Rows
3	Dimensions	6.2*1.65*1.7m
4	Motor Power	4Kw
5	Pump Station Motor	4Kw.Lichao Brand
6	Thickness of the plate	0.3-0.8mm
7	Productivity	10-15m/min
8	Material of the cutting blade	Cr12,Quenched treatment 58ºC-60ºC
9	Diameter of the roller	Φ70mm
10	Weight	About 5800kgs
11	Main structure of the machine	300H beams
12	Processing precision	Within 1.0mm
13	Side panel of machine	16mm
14	Chain Wheel and Cycle Chain	1 Inch
15	Voltage	380V 50Hz 3phases or as customer’s need
16	Control system	PLC control (Delta)
17	Frequency system	Delta
18	Drive mode	Motor driver
19	Touch screen	Delta
20	Rolling materials	45# forging steel with chromium plate
21	Length Tolerance	±2mm

The advantage of iron sheet bending single layer tile roofing rool forming machine

1.The system is easy to operate and use. PLC: Delta(Can customize as customer require)

2.The surface of the final product is very smooth and beautiful without any scratch on the surface.

Details Images
1.Manual decoiler:
Usage:It is used to support the steel coil and uncoil it in a turnable way. The steel coil is uncoiled by hand. Loading capacity:5T,Inner diameter: 500-508mm

2.Feeding table
Put the raw material(steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron. Remarks:Pre-hand with leveling roller

3.Main rollers 
Material of rollers:High grade 45# Forging Steel ,roller surfaces polishing, hard plating , The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped.

4.Computer Control Cabinet
PLC:Delta PLC(or according to customer’s inquirement) Touch Screen:Delta Frequency system:Delta Chinese/English and Russian Or Spanish

5.Motor driver 
Main motor size :4Kw
Brand: The famous brand from Germany or according to customer’s need

6.Hydraulic station power
Hydraulic station power: 4Kw, the brand is Lichao, ZheJiang

7.Cutting head
It adopts the Motor drive and automatic location to decide the dimension and cut the target products. Material of blades: Cr12,quenching treatment

8.Received goods table
It adopts welded steel and supported roller to transmit the products,which is used to collect the finished products. 2 pieces 3meters

iron sheet bending single layer tile roofing rool forming machine after sales services :
1. Warranty :One year,and we will provide technical support for whole life of the equipment.
2. Delivery time: Within 25 days after deposit receipt your payment
3. Guarantee period: 24months free service/ pay service all the machine life
4. Installation and training If buyers visit our factory and check the machine, we will teach you how to install and use the machine and also train your workers/technician face to face.

Company infomation
ZheJiang Xihu (West Lake) Dis. Imp & Exp Co., Ltd. Is a professional manufacturer and exporter which has its own factory and also cooperate with several production factories and associated enterprises, concerning with the design, development and production of cold roll forming machines,material of machines. It is located in northwest of ZheJiang , China . As a long history of cold roll forming machine production base. For example :color steel roofing sheet roll forming machines, C&Z Purlin machine, steel roof tile roll forming machines, floor deck forming machines, EPS sandwich panel roll forming machine, highway guardrail forming machine, shearing machine, bending machine, slitting machine.All products comply with international quality standards and are greatly appreciated in variety of different markets throughout the world, such as Asia, Africa, Europe, South America, and Australia and so on. We have high quality professional teams, skillful talents, strong technical force, strong and independent research and development capabilities, advanced production equipment and a perfect after-sales service system. Based on our advanced research and commercial team, we are CZPT to research and development, manufacturing and sale of standard and non-standard cold roll forming equipment for our clients world widely. We would like to invite you come and join us to build our mutual benefit.

The 5 components of an axle, their function and installation

If you’re considering replacing an axle in your vehicle, you should first understand what it is. It is the component that transmits electricity from 1 part to another. Unlike a fixed steering wheel, the axles are movable. The following article will discuss the 5 components of the half shaft, their function and installation. Hopefully you were able to identify the correct axle for your vehicle. Here are some common problems you may encounter along the way.

five components

The 5 components of the shaft are flange, bearing surface, spline teeth, spline pitch and pressure angle. The higher the number of splines, the stronger the shaft. The maximum stress that the shaft can withstand increases with the number of spline teeth and spline pitch. The diameter of the shaft times the cube of the pressure angle and spline pitch determines the maximum stress the shaft can withstand. For extreme load applications, use axles made from SAE 4340 and SAE 1550 materials. In addition to these 2 criteria, spline rolling produces a finer grain structure in the material. Cutting the splines reduces the strength of the shaft by 30% and increases stress.
The asymmetric length of the shaft implies different torsional stiffness. A longer shaft, usually the driver’s side, can handle more twist angles before breaking. When the long axis is intact, the short axis usually fails, but this does not always happen. Some vehicles have short axles that permanently break, causing the same failure rate for both. It would be ideal if both shafts were the same length, they would share the same load.
In addition to the spline pitch, the diameter of the shaft spline is another important factor. The small diameter of a spline is the radius at which it resists twisting. Therefore, the splines must be able to absorb shock loads and shocks while returning to their original shape. To achieve these goals, the spline pitch should be 30 teeth or less, which is standard on Chrysler 8.75-inch and GM 12-bolt axles. However, a Ford 8.8-inch axle may have 28 or 31 tooth splines.
In addition to the CV joints, the axles also include CV joints, which are located on each end of the axle. ACV joints, also known as CV joints, use a special type of bearing called a pinion. This is a nut that meshes with the side gear to ensure proper shaft alignment. If you notice a discrepancy, take your car to a shop and have it repaired immediately.

Function

Axles play several important roles in a vehicle. It transfers power from the transmission to the rear differential gearbox and the wheels. The shaft is usually made of steel with cardan joints at both ends. Shaft Shafts can be stationary or rotating. They are all creatures that can transmit electricity and loads. Here are some of their functions. Read on to learn more about axles. Some of their most important features are listed below.
The rear axle supports the weight of the vehicle and is connected to the front axle through the axle. The rear axle is suspended from the body, frame and axle housing, usually spring loaded, to cushion the vehicle. The driveshaft, also called the propshaft, is located between the rear wheels and the differential. It transfers power from the differential to the drive wheels.
The shaft is made of mild steel or alloy steel. The latter is stronger, more corrosion-resistant and suitable for special environments. Forged for large diameter shafts. The cross section of the shaft is circular. While they don’t transmit torque, they do transmit bending moment. This allows the drive train to rotate. If you’re looking for new axles, it’s worth learning more about how they work.
The shaft consists of 3 distinct parts: the main shaft and the hub. The front axle assembly has a main shaft, while the rear axle is fully floating. Axles are usually made of chrome molybdenum steel. The alloy’s chromium content helps the axle maintain its tensile strength even under extreme conditions. These parts are welded into the axle housing.

Material

The material used to make the axle depends on the purpose of the vehicle. For example, overload shafts are usually made of SAE 4340 or 1550 steel. These steels are high strength low alloy alloys that are resistant to bending and buckling. Chromium alloys, for example, are made from steel and have chromium and molybdenum added to increase their toughness and durability.
The major diameter of the shaft is measured at the tip of the spline teeth, while the minor diameter is measured at the bottom of the groove between the teeth. These 2 diameters must match, otherwise the half shaft will not work properly. It is important to understand that the brittleness of the material should not exceed what is required to withstand normal torque and twisting, otherwise it will become unstable. The material used to make the axles should be strong enough to carry the weight of a heavy truck, but must also be able to withstand torque while still being malleable.
Typically, the shaft is case hardened using an induction process. Heat is applied to the surface of the steel to form martensite and austenite. The shell-core interface transitions from compression to tension, and the peak stress level depends on the process variables used, including heating time, residence time, and hardenability of the steel. Some common materials used for axles are listed below. If you’re not sure which material is best for your axle, consider the following guide.
The axle is the main component of the axle and transmits the transmission motion to the wheels. In addition, they regulate the drive between the rear hub and the differential sun gear. The axle is supported by axle bearings and guided to the path the wheels need to follow. Therefore, they require proper materials, processing techniques and thorough inspection methods to ensure lasting performance. You can start by selecting the material for the shaft.
Choosing the right alloy for the axle is critical. You will want to find an alloy with a low carbon content so it can harden to the desired level. This is an important consideration because the hardenability of the alloy is important to the durability and fatigue life of the axle. By choosing the right alloy, you will be able to minimize these problems and improve the performance of your axle. If you have no other choice, you can always choose an alloy with a higher carbon content, but it will cost you more money.

Install

The process of installing a new shaft is simple. Just loosen the axle nut and remove the set bolt. You may need to tap a few times to get a good seal. After installation, check the shaft at the points marked “A” and “D” to make sure it is in the correct position. Then, press the “F” points on the shaft flange until the points are within 0.002″ of the runout.
Before attempting to install the shaft, check the bearings to make sure they are aligned. Some bearings may have backlash. To determine the amount of differential clearance, use a screwdriver or clamp lever to check. Unless it’s caused by a loose differential case hub, there shouldn’t be any play in the axle bearings. You may need to replace the differential case if the axles are not mounted tightly. Thread adjusters are an option for adjusting drive gear runout. Make sure the dial indicator is mounted on the lead stud and loaded so that the plunger is at right angles to the drive gear.
To install the axle, lift the vehicle with a jack or crane. The safety bracket should be installed under the frame rails. If the vehicle is on a jack, the rear axle should be in the rebound position to ensure working clearance. Label the drive shaft assemblies and reinstall them in their original positions. Once everything is back in place, use a 2-jaw puller to pry the yoke and flange off the shaft.
If you’ve never installed a half shaft before, be sure to read these simple steps to get it right. First, check the bearing surfaces to make sure they are clean and undamaged. Replace them if they look battered or dented. Next, remove the seal attached to the bushing hole. Make sure the shaft is installed correctly and the bearing surfaces are level. After completing the installation process, you may need to replace the bearing seals.