Tag Archives: woodworking machine

China OEM Door Handle Spindles CNC Wood Cutting Machine Woodworking CNC Router CNC Engraver with Free Design Custom

Product Description

Linear disk CZPT cnc router for Wooden Door Furnitures Cabinets engraving cutting drilling with automatic tool change air cooling spindle

1.) Working area: 1300*2500*200mm/1500x3000x200mm
2.) ATC 9kw air cooling spindle
3.) LNC controller (Optional: Original ZheJiang Syntec controller)
4.) J CZPT servo motor(Optional: Japan Yaskawa)
5.) Xihu (West Lake) Dis. Inverter(Optional: ZheJiang Delta inverter)
6.) Omron limited switch from Japan
7.) ZheJiang LP square rail and TBI ball screw
8.) vacuum combination table
9.) 7.5kw vacuum pump
10.) Heavy duty structure
11.) 10/12/16 tool holders
12.) 35mm PVC sheet vacuum table
13.) Optional:drilling head with 4+5

Parameter:

Model	USC1325/1530/2030 Disk CZPT CNC ROUTER
Working area	1300X2500X200mm/1500X3000X200mm
Spindle	9.0KW CZPT air-cooling spindle
Tool changer	10/12 straight tool changer
Control system	LNC controller
Servo system	Leadshine Servo motor and driver
Inverter	Xihu (West Lake) Dis. inverter(Optional:ZheJiang Delta)
Xihu (West Lake) Dis. rail	ZheJiang LP square 30 rails
Transmission	X, Y high-precision gear and rack transmission, Z ZheJiang TBI ball screw (25mm), Original nut from ZheJiang
Body	Heavy duty body with 8mm thickness steel
Table structure	Vacuum pump
Vacuum pump	7.5kw water vacuum pump
Dust collecting system	Dual-drum 4.0kw dust collect
Lubricating system	Automatic lubricating system
Limit switch	Japan OMRON
Sensor	Professional Tool sensor
Working accuracy	0.01mm
Repositioning accuracy	0.01mm
Spindle speed	0-24000RPM
Max. Rapid Travel Rate	4000mm/min
Voltage	3PH 380V 50HZ/60HZ power supply
Interface	USB
Flash Memory/Command	128M( U Disk)/ G code/mmg/plt/
Collet	ER25/ER30
Packing size	352022501990mm
Net weight/Gross weight	1600kg/1800kg
Design software	Compatible with Type3/Artcam/Castmate/Pore/Corelerow/Wentai, etc.
Cable	drag chain specific Cable,anti-jamming,anti-static;with high flexibility, long-term use without break
Packing	Strong plywood case

USCAM Quality Control
1. In the processing of production, our professional technical engineers inspect the processing to ensure the quality of products.
2. Every Machine must be tested before delivery for 8 hours , all of them are absolutely qualified.
3. 24 months guarantee of the whole machine.
4. Main parts(excluding the consumables) shall be changed free of charge if there is any problem during the warranty period.
5. Lifetime maintenance free of charge.
6. We will provide the consumable parts at an agency price when you need replacement.
7. Machine has been adjusted before delivery.
8. Our staff can be sent to your company to install or adjust if necessary.

Application areas:
Three-dimensional wave board processing, cabinet doors, solid wood doors, craft wooden doors, paint-free doors, screens, craft window processing, shoe-shoes, game consoles and panels, mahjong tables,
computer tables and auxiliary processing of panel furniture products.

1. Standard plywood case, its compressive strength and bearing quality is better.

2. the board area is bit, the soil structure is good, it is better in leakproofness and waterproof.

3. when importing, the plywood case is with fumigation-free, the procedure is simple.

4. Delivery Detail: within 7-15 days after received your payment

After sale Service:

# 18 months guarantee of the whole machine, we will provide the consumable parts at an agency price when you need replacement.

# Main parts(excluding the consumables) shall be changed free of charge if there is any problem during the warranty period.

# Software is on update for free whole life.

# Our engineer could support you technology to your country if necessary.

# Our enginner could service on weekend even on vacation.

# Our engineer could train you in our factory for free.

# Our engineer could service you 24 hours online by Skype, yahoo, msn, QQ, or by cellphone.

# English manual and CD video for machine using and maintaining will send to you with the machine.

FAQ
Q: What’s the package?
A: We have 3 layers package. For the outside, we adopt wood craft case. In the middle, the machine is covered by foam, to protect the machine from shaking. For the inside layer, the machine is covered by thickening plastic bag for waterproof.

Q: Will the package damaged during transportation?
A: Our package is considerate all the damage factors and make it to be safe, and our shipping agent have full experienced in safe tranportation. We have exported to 180 countries worldwide. So please don’t worry, you will receive the parcel in good condition.

Q: How to install and run the machine?
A: Our technician have installed the machine before shipping. For some small parts installation, we will send detail training video, user’s manual along with the machine. 95% customers can learn by themselves.

Q: How can I do if the machine goes wrong?
A: If confronted with such problems, please contact us asap and do not try fix the machine by yourself or someone else. We will response within 24 hours as quick as we can to solve it for you.

How to tell if your driveshaft needs replacing

What is the cause of the unbalanced drive shaft? Unstable U-joint? Your car may make clicking noises while driving. If you can hear it from both sides, it might be time to hand it over to the mechanic. If you’re not sure, read on to learn more. Fortunately, there are many ways to tell if your driveshaft needs replacing.

unbalanced

An unbalanced driveshaft can be the source of strange noises and vibrations in your vehicle. To fix this problem, you should contact a professional. You can try a number of things to fix it, including welding and adjusting the weight. The following are the most common methods. In addition to the methods above, you can use standardized weights to balance the driveshaft. These standardized weights are attached to the shaft by welders.
An unbalanced drive shaft typically produces lateral vibrations per revolution. This type of vibration is usually caused by a damaged shaft, missing counterweights, or a foreign object stuck on the drive shaft. On the other hand, torsional vibrations occur twice per revolution, and they are caused by shaft phase shifts. Finally, critical speed vibration occurs when the RPM of the drive shaft exceeds its rated capacity. If you suspect a driveshaft problem, check the following:
Manually adjusting the imbalance of a drive shaft is not the easiest task. To avoid the difficulty of manual balancing, you can choose to use standardized weights. These weights are fixed on the outer circumference of the drive shaft. The operator can manually position the weight on the shaft with special tools, or use a robot. However, manual balancers have many disadvantages.
air-compressor

unstable

When the angular velocity of the output shaft is not constant, it is unstable. The angular velocity of the output shaft is 0.004 at ph = 29.5 and 1.9 at t = 1.9. The angular velocity of the intermediate shaft is not a problem. But when it’s unstable, the torque applied to it is too much for the machine. It might be a good idea to check the tension on the shaft.
An unstable drive shaft can cause a lot of noise and mechanical vibration. It can lead to premature shaft fatigue failure. CZPT studies the effect of shaft vibration on the rotor bearing system. They investigated the effect of flex coupling misalignment on the vibration of the rotor bearing system. They assume that the vibrational response has 2 components: x and y. However, this approach has limited application in many situations.
Experimental results show that the presence of cracks in the output shaft may mask the unbalanced excitation characteristics. For example, the presence of superharmonic peaks on the spectrum is characteristic of cracks. The presence of cracks in the output shaft masks unbalanced excitation characteristics that cannot be detected in the transient response of the input shaft. Figure 8 shows that the frequency of the rotor increases at critical speed and decreases as the shaft passes the natural frequency.

Unreliable

If you’re having trouble driving your car, chances are you’ve run into an unreliable driveshaft. This type of drivetrain can cause the wheels to stick or not turn at all, and also limit the overall control of the car. Whatever the reason, these issues should be resolved as soon as possible. Here are some symptoms to look for when diagnosing a driveshaft fault. Let’s take a closer look.
The first symptom you may notice is an unreliable drive shaft. You may feel vibrations, or hear noises under the vehicle. Depending on the cause, it could be a broken joint or a broken shaft. The good news is that driveshaft repairs are generally relatively inexpensive and take less time than a complete drivetrain replacement. If you’re not sure what to do, CZPT has a guide to replacing the U-connector.
One of the most common signs of an unreliable driveshaft is clanging and vibration. These sounds can be caused by worn bushings, loose U-joints, or damaged center bearings. This can cause severe vibration and noise. You can also feel these vibrations through the steering wheel or the floor. An unreliable driveshaft is a symptom of a bigger problem.
air-compressor

Unreliable U-joints

A car with an unreliable U-joint on the drive shaft can be dangerous. A bad u-joint can prevent the vehicle from driving properly and may even cause you trouble. Unreliable u-joints are cheap to replace and you should try getting parts from quality manufacturers. Unreliable U-joints can cause the car to vibrate in the chassis or gear lever. This is a sure sign that your car has been neglected in maintenance.
Replacing a U-joint is not a complicated task, but it requires special tools and a lot of elbow grease. If you don’t have the right tools, or you’re unfamiliar with mechanical terminology, it’s best to seek the help of a mechanic. A professional mechanic will be able to accurately assess the problem and propose an appropriate solution. But if you don’t feel confident enough, you can replace your own U-connector by following a few simple steps.
To ensure the vehicle’s driveshaft is not damaged, check the U-joint for wear and lubrication. If the U-joint is worn, the metal parts are likely to rub against each other, causing wear. The sooner a problem is diagnosed, the faster it can be resolved. Also, the longer you wait, the more you lose on repairs.

damaged drive shaft

The driveshaft is the part of the vehicle that connects the wheels. If the driveshaft is damaged, the wheels may stop turning and the vehicle may slow down or stop moving completely. It bears the weight of the car itself as well as the load on the road. So even a slight bend or break in the drive shaft can have dire consequences. Even a piece of loose metal can become a lethal missile if dropped from a vehicle.
If you hear a screeching noise or growl from your vehicle when shifting gears, your driveshaft may be damaged. When this happens, damage to the u-joint and excessive slack in the drive shaft can result. These conditions can further damage the drivetrain, including the front half. You should replace the driveshaft as soon as you notice any symptoms. After replacing the driveshaft, you can start looking for signs of wear.
A knocking sound is a sign of damage to the drive shaft. If you hear this sound while driving, it may be due to worn couplings, damaged propshaft bearings, or damaged U-joints. In some cases, the knocking noise can even be caused by a damaged U-joint. When this happens, you may need to replace the entire driveshaft, requiring a new one.
air-compressor

Maintenance fees

The cost of repairing a driveshaft varies widely, depending on the type and cause of the problem. A new driveshaft costs between $300 and $1,300, including labor. Repairing a damaged driveshaft can cost anywhere from $200 to $300, depending on the time required and the type of parts required. Symptoms of a damaged driveshaft include unresponsiveness, vibration, chassis noise and a stationary car.
The first thing to consider when estimating the cost of repairing a driveshaft is the type of vehicle you have. Some vehicles have more than one, and the parts used to make them may not be compatible with other cars. Even if the same car has 2 driveshafts, the damaged ones will cost more. Fortunately, many auto repair shops offer free quotes to repair damaged driveshafts, but be aware that such work can be complicated and expensive.

China OEM Door Handle Spindles CNC Wood Cutting Machine Woodworking CNC Router CNC Engraver with Free Design Custom

China OEM Core Veneer Paving Machine for Plywood Woodworking Machinery 2019 near me manufacturer

Product Description

CZPT MACHINERY, located in HangZhou city, China, the capital of wood-based panel manufacturing In China. mainly manufacture and supply wood log debarker, veneer peeling machine, veneer slicer machine, veneer drying machine, plywood hot press machine, glue spreader, cold press machine, plywood paving machine, plywood edge cutting machine, sanding machine. Can customize all the plywood machine according to clients requirements

Plywood veneer paving machine-Technical Specifications

The conveyor size	300001430700mm
The overall size of the head	270011501580mm
The total weight	5600kgs
The total power	13.7 KW
The cutting way	Saw / blade
The loading	Automatic
Loading move	Drive gear
Loading style	Vertical down

Plywood veneer paving machine-Images in Detail

Plywood Production Line

Q&A:

Q1: Are you a factory or retailers?
A1: We are a factory with 20 years.

Q2: Where is your factory located?
A2: We are located in HangZhou city, ZheJiang province, China.

Q3: How can we go to visit your factory?
A3: There are fights/long-trip bus/train from ZheJiang , ZheJiang , HangZhou, HangZhou city, etc to HangZhou city.

Q4: Which seaport you export from?
A4: We mainly export machines from HangZhou city, sometimes also from ZheJiang , etc.

Q5: How many years of experience does your company have in the manufacture and exporting?
A5: Our company has 30 years of manufacturing experience and 13 years of exporting experience.

Q6: How to solve the after-sales problem?
A6: We can provide online guidance, and the company has professional overseas teams to help solve the problem.

Contact Us

Company Information

HangZhou Xihu (West Lake) Dis. Shunda Machinery Manufacture Company Limited.(HangZhou Xihu (West Lake) Dis. Shunda Imp.& Exp., Ltd.) is a professional machinery company in producing and selling plywood machine, particle board machine, MDF/HDF machine, flooring machine, lamination press, located in beautiful logistics city “HangZhou”, and also won a license for direct import and export by the state government.

After 20 years’ experience and development, it always adheres to the independent innovation and scientific development way. Now leading products and auxiliary products follow the market demand and upgrade increasing. Specializing in the production of various professional plywood, flooring, laminated board, particle board, MDF/HDF, OSB complete lines and equipment. Machines are also exported to 20 countries and districts in Asia, Europe, Africa and America with high-quality products and best service, it has won the recognition of customers inner China and abroad.

YIHE machinery, hailed in wood-based machinery, flight being as leading manufacturers and exporters in the same industry, one-time cooperation, whole life friends.

What You Should Know About Axle Shafts

There are several things you should know about axle shafts. These include what materials they’re made of, how they’re constructed, and the signs of wear and tear. Read on to learn more about axle shafts and how to properly maintain them. Axle shafts are a crucial part of any vehicle. But how can you tell if 1 is worn out? Here are some tips that can help you determine whether it’s time to replace it.

Materials used for axle shafts

When it comes to materials used in axle shafts, there are 2 common types of materials. One is carbon fiber, which is relatively uncommon for linear applications. Carbon fiber shafting is produced by CZPT(r). The main benefit of carbon fiber shafting is its ultra-low weight. A carbon fiber shaft of 20mm diameter weighs just 0.17kg, as opposed to 2.46kg for a steel shaft of the same size.
The other type of material used in axle shafts is forged steel. This material is strong, but it is difficult to machine. The resulting material has residual stresses, voids, and hard spots that make it unsuitable for some applications. A forged steel shaft will not be able to be refinished to its original dimensions. In such cases, the shaft must be machined down to reduce the material’s hardness.
Alternatively, you can choose to purchase a through-hardened shaft. These types of axle shafts are suitable for light cars and those that use single bearings on their hub. However, the increased diameter of the axle shaft will result in less resistance to shock loads and torsional forces. For these applications, it is best to use medium-carbon alloy steel (MCA), which contains nickel and chromium. In addition, you may also need to jack up your vehicle to replace the axle shaft.
The spline features of the axle shaft must mate with the spline feature on the axle assembly. The spline feature has a slight curve that optimizes contact surface area and distribution of load. The process involves hobbing and rolling, and it requires special tooling to form this profile. However, it is important to note that an axle shaft with a cut spline will have a 30% smaller diameter than the corresponding 1 with an involute profile.
Another common material is the 300M alloy, which is a modified 4340 chromoly. This alloy provides additional strength, but is more prone to cracking. For this reason, this alloy isn’t suited for street-driven vehicles. Axle shafts made from this alloy are magnaflushed to detect cracks before they cause catastrophic failure. This heat treatment is not as effective as the other materials, but it is still a good choice for axle shafts.
Driveshaft

Construction

There are 3 basic types of axle shafts: fully floating, three-quarter floating, and semi-floating. Depending on how the shaft is used, the axles can be either stationary or fully floating. Fully floating axle shafts are most common, but there are exceptions. Axle shafts may also be floating or stationary, or they may be fixed. When they are stationary, they are known as non-floating axles.
Different alloys have different properties. High-carbon steels are harder than low-carbon steels, while medium-carbon steels are less ductile. Medium-carbon steel is often used in axle shafts. Some shafts contain additional metals, including silicon, nickel, and copper, for case hardening. High-carbon steels are preferred over low-carbon steels. Axle shafts with high carbon content often have better heat-treatability than OE ones.
A semi-floating axle shaft has a single bearing between the hub and casing, relieving the main shear stress on the shaft but must still withstand other stresses. A half shaft needs to withstand bending loads from side thrust during cornering while transmitting driving torque. A three-quarter floating axle shaft is typically fitted to commercial vehicles that are more capable of handling higher axle loads and torque. However, it is possible to replace or upgrade the axle shaft with a replacement axle shaft, but this will require jacking the vehicle and removing the studs.
A half-floating axle is an alternative to a fixed-length rear axle. This axle design is ideal for mid-size trucks. It supports the weight of the mid-size truck and may support mid-size trucks with high towing capacities. The axle housing supports the inner end of the axle and also takes up the end thrust from the vehicle’s tires. A three-quarter floating axle, on the other hand, is a complex type that is not as simple as a semi-floating axle.
Axle shafts are heavy-duty load-bearing components that transmit rotational force from the rear differential gearbox to the rear wheels. The half shaft and the axle casing support the road wheel. Below is a diagram of different forces that can occur in the axle assembly depending on operating conditions. The total weight of the vehicle’s rear can exert a bending action on the half shaft, and the overhanging section of the shaft can be subject to a shearing force.
Driveshaft

Symptoms of wear out

The constant velocity axle, also called the half shaft, transmits power from the transmission to the wheels, allowing the vehicle to move forward. When it fails, it can result in many problems. Here are 4 common symptoms of a bad CV axle:
Bad vibrations: If you notice any sort of abnormal vibration while driving, this may be a sign of axle damage. Vibrations may accompany a strange noise coming from under the vehicle. You may also notice tire wobble. It is important to repair this problem as it could be harmful to your car’s handling and comfort. A damaged axle is generally accompanied by other problems, including a weak braking response.
A creaking or popping sound: If you hear this noise when turning your vehicle, you probably have a worn out CV axle. When the CV joints lose their balance, the driveshaft is no longer supported by the U-joints. This can cause a lot of vibrations, which can reduce your vehicle’s comfort and safety. Fortunately, there are easy ways to check for worn CV axles.
CV joints: A CV joint is located at each end of the axle shaft. In front-wheel drive vehicles, there are 2 CV joints, 1 on each axle. The outer CV joint connects the axle shaft to the wheel and experiences more movement. In fact, the CV joints are only as good as the boot. The most common symptoms of a failed CV joint include clicking and popping noises while turning or when accelerating.
CV joint: Oftentimes, CV joints wear out half of the axle shaft. While repairing a CV joint is a viable repair, it is more expensive than replacing the axle. In most cases, you should replace the CV joint. Replacement will save you time and money. ACV joints are a vital part of your vehicle’s drivetrain. Even if they are worn, they should be checked if they are loose.
Unresponsive acceleration: The vehicle may be jerky, shuddering, or slipping. This could be caused by a bent axle. The problem may be a loose U-joint or center bearing, and you should have your vehicle inspected immediately by a qualified mechanic. If you notice jerkiness, have a mechanic check the CV joints and other components of the vehicle. If these components are not working properly, the vehicle may be dangerous.
Driveshaft

Maintenance

There are several points of concern regarding the maintenance of axle shafts. It is imperative to check the axle for any damage and to lubricate it. If it is clean, it may be lubricated and is working properly. If not, it will require replacement. The CV boots need to be replaced. A broken axle shaft can result in catastrophic damage to the transmission or even cause an accident. Fortunately, there are several simple ways to maintain the axle shaft.
In addition to oil changes, it is important to check the differential lube level. Some differentials need cleaning or repacking every so often. CZPT Moreno Valley, CA technicians know how to inspect and maintain axles, and they can help you determine if a problem is affecting your vehicle’s performance. Some common signs of axle problems include excessive vibrations, clunking, and a high-pitched howling noise.
If you’ve noticed any of these warning signs, contact your vehicle’s manufacturer. Most manufacturers offer service for their axles. If it’s too rusted or damaged, they’ll replace it for you for free. If you’re in doubt, you can take it to a service center for a repair. They’ll be happy to assist you in any aspect of your vehicle’s maintenance. It’s never too early to begin.
CZPT Moreno Valley, CA technicians are well-versed in the repair of axles and differentials. The CV joint, which connects the car’s transmission to the rear wheels, is responsible for transferring the power from the engine to the wheels. Aside from the CV joint, there are also protective boots on both ends of the axle shaft. The protective boots can tear with age or use. When they tear, they allow grease and debris to escape and get into the joint.
While the CV joint is the most obvious place to replace it, this isn’t a time to ignore this important component. Taking care of the CV joint will protect your car from costly breakdowns at the track. While servicing half shafts can help prevent costly replacement of CV joints, it’s best to do it once a season or halfway through the season. ACV joints are essential for your car’s safety and function.

China OEM Core Veneer Paving Machine for Plywood Woodworking Machinery 2019 near me manufacturer

China manufacturer Woodworking Machinery Veneer Core Forming Machine for Plywood 2019 with Free Design Custom

Product Description

Plywood veneer paving machine-Technical Specifications

The conveyor size	300001430700mm
The overall size of the head	270011501580mm
The total weight	5600kgs
The total power	13.7 KW
The cutting way	Saw / blade
The loading	Automatic
Loading move	Drive gear
Loading style	Vertical down

Plywood veneer paving machine-Images in Detail

Plywood Production Line

Q&A:

Q1: Are you a factory or retailers?
A1: We are a factory with 20 years.

Q2: Where is your factory located?
A2: We are located in HangZhou city, ZheJiang province, China.

Q3: How can we go to visit your factory?
A3: There are fights/long-trip bus/train from ZheJiang , ZheJiang , HangZhou, HangZhou city, etc to HangZhou city.

Q4: Which seaport you export from?
A4: We mainly export machines from HangZhou city, sometimes also from ZheJiang , etc.

Q5: How many years of experience does your company have in the manufacture and exporting?
A5: Our company has 30 years of manufacturing experience and 13 years of exporting experience.

Q6: How to solve the after-sales problem?
A6: We can provide online guidance, and the company has professional overseas teams to help solve the problem.

Contact Us

Company Information

YIHE machinery, hailed in wood-based machinery, flight being as leading manufacturers and exporters in the same industry, one-time cooperation, whole life friends.

Worm Shafts and Gearboxes

If you have a gearbox, you may be wondering what the best Worm Shaft is for your application. There are several things to consider, including the Concave shape, Number of threads, and Lubrication. This article will explain each factor and help you choose the right Worm Shaft for your gearbox. There are many options available on the market, so don’t hesitate to shop around. If you are new to the world of gearboxes, read on to learn more about this popular type of gearbox.

Concave shape

The geometry of a worm gear varies considerably depending on its manufacturer and its intended use. Early worms had a basic profile that resembled a screw thread and could be chased on a lathe. Later, tools with a straight sided g-angle were developed to produce threads that were parallel to the worm’s axis. Grinding was also developed to improve the finish of worm threads and minimize distortions that occur with hardening.
To select a worm with the proper geometry, the diameter of the worm gear must be in the same unit as the worm’s shaft. Once the basic profile of the worm gear is determined, the worm gear teeth can be specified. The calculation also involves an angle for the worm shaft to prevent it from overheating. The angle of the worm shaft should be as close to the vertical axis as possible.
Double-enveloping worm gears, on the other hand, do not have a throat around the worm. They are helical gears with a straight worm shaft. Since the teeth of the worm are in contact with each other, they produce significant friction. Unlike double-enveloping worm gears, non-throated worm gears are more compact and can handle smaller loads. They are also easy to manufacture.
The worm gears of different manufacturers offer many advantages. For instance, worm gears are 1 of the most efficient ways to increase torque, while lower-quality materials like bronze are difficult to lubricate. Worm gears also have a low failure rate because they allow for considerable leeway in the design process. Despite the differences between the 2 standards, the overall performance of a worm gear system is the same.
The cone-shaped worm is another type. This is a technological scheme that combines a straight worm shaft with a concave arc. The concave arc is also a useful utility model. Worms with this shape have more than 3 contacts at the same time, which means they can reduce a large diameter without excessive wear. It is also a relatively low-cost model.

Thread pattern

A good worm gear requires a perfect thread pattern. There are a few key parameters that determine how good a thread pattern is. Firstly, the threading pattern must be ACME-threaded. If this is not possible, the thread must be made with straight sides. Then, the linear pitch of the “worm” must be the same as the circular pitch of the corresponding worm wheel. In simple terms, this means the pitch of the “worm” is the same as the circular pitch of the worm wheel. A quick-change gearbox is usually used with this type of worm gear. Alternatively, lead-screw change gears are used instead of a quick-change gear box. The pitch of a worm gear equals the helix angle of a screw.
A worm gear’s axial pitch must match the circular pitch of a gear with a higher axial pitch. The circular pitch is the distance between the points of teeth on the worm, while the axial pitch is the distance between the worm’s teeth. Another factor is the worm’s lead angle. The angle between the pitch cylinder and worm shaft is called its lead angle, and the higher the lead angle, the greater the efficiency of a gear.
Worm gear tooth geometry varies depending on the manufacturer and intended use. In early worms, threading resembled the thread on a screw, and was easily chased using a lathe. Later, grinding improved worm thread finishes and minimized distortions from hardening. As a result, today, most worm gears have a thread pattern corresponding to their size. When selecting a worm gear, make sure to check for the number of threads before purchasing it.
A worm gear’s threading is crucial in its operation. Worm teeth are typically cylindrical, and are arranged in a pattern similar to screw or nut threads. Worm teeth are often formed on an axis of perpendicular compared to their parallel counterparts. Because of this, they have greater torque than their spur gear counterparts. Moreover, the gearing has a low output speed and high torque.

Number of threads

Different types of worm gears use different numbers of threads on their planetary gears. A single threaded worm gear should not be used with a double-threaded worm. A single-threaded worm gear should be used with a single-threaded worm. Single-threaded worms are more effective for speed reduction than double-threaded ones.
The number of threads on a worm’s shaft is a ratio that compares the pitch diameter and number of teeth. In general, worms have 1,2,4 threads, but some have three, five, or six. Counting thread starts can help you determine the number of threads on a worm. A single-threaded worm has fewer threads than a multiple-threaded worm, but a multi-threaded worm will have more threads than a mono-threaded planetary gear.
To measure the number of threads on a worm shaft, a small fixture with 2 ground faces is used. The worm must be removed from its housing so that the finished thread area can be inspected. After identifying the number of threads, simple measurements of the worm’s outside diameter and thread depth are taken. Once the worm has been accounted for, a cast of the tooth space is made using epoxy material. The casting is moulded between the 2 tooth flanks. The V-block fixture rests against the outside diameter of the worm.
The circular pitch of a worm and its axial pitch must match the circular pitch of a larger gear. The axial pitch of a worm is the distance between the points of the teeth on a worm’s pitch diameter. The lead of a thread is the distance a thread travels in 1 revolution. The lead angle is the tangent to the helix of a thread on a cylinder.
The worm gear’s speed transmission ratio is based on the number of threads. A worm gear with a high ratio can be easily reduced in 1 step by using a set of worm gears. However, a multi-thread worm will have more than 2 threads. The worm gear is also more efficient than single-threaded gears. And a worm gear with a high ratio will allow the motor to be used in a variety of applications.
worm shaft

Lubrication

The lubrication of a worm gear is particularly challenging, due to its friction and high sliding contact force. Fortunately, there are several options for lubricants, such as compounded oils. Compounded oils are mineral-based lubricants formulated with 10 percent or more fatty acid, rust and oxidation inhibitors, and other additives. This combination results in improved lubricity, reduced friction, and lower sliding wear.
When choosing a lubricant for a worm shaft, make sure the product’s viscosity is right for the type of gearing used. A low viscosity will make the gearbox difficult to actuate and rotate. Worm gears also undergo a greater sliding motion than rolling motion, so grease must be able to migrate evenly throughout the gearbox. Repeated sliding motions will push the grease away from the contact zone.
Another consideration is the backlash of the gears. Worm gears have high gear ratios, sometimes 300:1. This is important for power applications, but is at the same time inefficient. Worm gears can generate heat during the sliding motion, so a high-quality lubricant is essential. This type of lubricant will reduce heat and ensure optimal performance. The following tips will help you choose the right lubricant for your worm gear.
In low-speed applications, a grease lubricant may be sufficient. In higher-speed applications, it’s best to apply a synthetic lubricant to prevent premature failure and tooth wear. In both cases, lubricant choice depends on the tangential and rotational speed. It is important to follow manufacturer’s guidelines regarding the choice of lubricant. But remember that lubricant choice is not an easy task.

China manufacturer Woodworking Machinery Veneer Core Forming Machine for Plywood 2019 with Free Design Custom

China Professional Woodworking Machinery Veneer Paving Machine for Plywood Forming with Great quality

Product Description

Plywood veneer paving machine-Technical Specifications

The conveyor size	300001430700mm
The overall size of the head	270011501580mm
The total weight	5600kgs
The total power	13.7 KW
The cutting way	Saw / blade
The loading	Automatic
Loading move	Drive gear
Loading style	Vertical down

Plywood veneer paving machine-Images in Detail

Plywood Production Line

Q&A:

Q1: Are you a factory or retailers?
A1: We are a factory with 20 years.

Q2: Where is your factory located?
A2: We are located in HangZhou city, ZheJiang province, China.

Q3: How can we go to visit your factory?
A3: There are fights/long-trip bus/train from ZheJiang , ZheJiang , HangZhou, HangZhou city, etc to HangZhou city.

Q4: Which seaport you export from?
A4: We mainly export machines from HangZhou city, sometimes also from ZheJiang , etc.

Q5: How many years of experience does your company have in the manufacture and exporting?
A5: Our company has 30 years of manufacturing experience and 13 years of exporting experience.

Q6: How to solve the after-sales problem?
A6: We can provide online guidance, and the company has professional overseas teams to help solve the problem.

Contact Us

Company Information

YIHE machinery, hailed in wood-based machinery, flight being as leading manufacturers and exporters in the same industry, one-time cooperation, whole life friends.

Worm Shafts and Gearboxes

Concave shape

Thread pattern

Number of threads

Lubrication

China Professional Woodworking Machinery Veneer Paving Machine for Plywood Forming with Great quality

China OEM Ce 1325 Wooden Furniture Machine Engraving Cutting 3D Woodworking CZPT CNC Router with high quality

Product Description

Ruijie Acrylic Letter Cutting Machine with CZPT for Engraving Acrylic and Wood

Features

*Adopts thick steel pipe welded lathe bed, the special heat-treatment ensures minimum distortion, excellent rigidity and vigorous strength.
* High precision TBI Gridding Grade ball screw transmission and Japan YASKAWA servo system ensures high accuracy, fast speed and good stability.
* 5.5KW water cooling spindle. Korea imported tool shank ensures the spindle proformance.
* Original NC Studio control system with hand wheel, convenient for positioning operation.
* Sprayer lubrication system and automatic lubrication system optional.

Techanical parameters

MODEL	RJ-1325M
Processing size (XYZ)	13002500200mm
Spindle power	3.0KW/4.5KW/5.5KW with water-cooling
Spindle speeding	18000-24000 rpm/min
Control System	NC Studio
Motor and driver	Japan YASKAWA Servo motor
Working table	Double layer Vacuum Absorption system
Xihu (West Lake) Dis. Rail	Square Rail and Ball Screw
Tool Magazine and Tools NO.	Circular tool magazine,8 tools

Applications

Mainly uesd for acrylic mini letter and panel cutting.

Packaging and shipping

Packaging: CNC ROUTER will be packed by 2 layers. First the plastic air bubble wrap the machine, protect the Laser Cutting Machine from be scratched or other unexpected damage, the wrapped product will be packed in plywood case.

Shipping: HangZhou, ZheJiang , HangZhou, HangZhou,etc. We accept land, air, sea transport and international multimodal transport. land, air, sea transport and international multimodal transport.

♦We have 20-years professional focused on laser cutting machine and service more than 150 countries and areas.

♦Our company has set up more than 20 sale and service departments around China which can offer our customers the service of design, fixing, training, maintenance and so on.

♦As the sale in China, our products exports around the world including Southeast, Middle East, Africa, European and U.S.A. We are searching the distributors around the world. Hope we can cooperate for the world market.

Our Service
1.24 months quality guaranty, the machine with main parts(excluding the consumables)shall be changed free of charge if there is any problem during the warranty period.

2.Lifetime maintenance free of charge.
3.Free training course at our plant.
4.We will provide the consumable parts at an agency price when you need replacement.

5.24 hours on line service each day, free technical support.
6.Machine has been adjusted before delivery.
7.Our staff can be sent to your company to install or adjust if necessary.

FAQ
Q1,How long is the warranty time of the machine?
A1:1 year.

Q2,What is the delivery time of the machine?
A2:17 working days after receive the deposit.

Q3,Does the company provide OEM services?
A3:Yes, Our Company provide OEM services and we have 17 years experienced.

Q4,Do you accept an exclusive national sales agent?
A4:We accept and we are also looking for distributors around the world.

Q5,How to provide after sales service?
A5:When you buy our machine, we can train you for free in our factory or we can send engineer to your factory give you a 7 days training, so you can quickly put the carver into service. The training included: to Learn the basic operation engraving machine, to understand the use of various functions of carving machine, to maintain normal running of the engraving machine operation. We can provide 1 year free on-site maintenance service and long-term maintenance service.

Q6,How to transport and how long is the transportation time?
A6:Ocean Shipping, Air Shipping, Courier Shipping.

Contact ways

Applications of Spline Couplings

A spline coupling is a highly effective means of connecting 2 or more components. These types of couplings are very efficient, as they combine linear motion with rotation, and their efficiency makes them a desirable choice in numerous applications. Read on to learn more about the main characteristics and applications of spline couplings. You will also be able to determine the predicted operation and wear. You can easily design your own couplings by following the steps outlined below.
splineshaft

Optimal design

The spline coupling plays an important role in transmitting torque. It consists of a hub and a shaft with splines that are in surface contact without relative motion. Because they are connected, their angular velocity is the same. The splines can be designed with any profile that minimizes friction. Because they are in contact with each other, the load is not evenly distributed, concentrating on a small area, which can deform the hub surface.
Optimal spline coupling design takes into account several factors, including weight, material characteristics, and performance requirements. In the aeronautics industry, weight is an important design factor. S.A.E. and ANSI tables do not account for weight when calculating the performance requirements of spline couplings. Another critical factor is space. Spline couplings may need to fit in tight spaces, or they may be subject to other configuration constraints.
Optimal design of spline couplers may be characterized by an odd number of teeth. However, this is not always the case. If the external spline’s outer diameter exceeds a certain threshold, the optimal spline coupling model may not be an optimal choice for this application. To optimize a spline coupling for a specific application, the user may need to consider the sizing method that is most appropriate for their application.
Once a design is generated, the next step is to test the resulting spline coupling. The system must check for any design constraints and validate that it can be produced using modern manufacturing techniques. The resulting spline coupling model is then exported to an optimisation tool for further analysis. The method enables a designer to easily manipulate the design of a spline coupling and reduce its weight.
The spline coupling model 20 includes the major structural features of a spline coupling. A product model software program 10 stores default values for each of the spline coupling’s specifications. The resulting spline model is then calculated in accordance with the algorithm used in the present invention. The software allows the designer to enter the spline coupling’s radii, thickness, and orientation.
splineshaft

Characteristics

An important aspect of aero-engine splines is the load distribution among the teeth. The researchers have performed experimental tests and have analyzed the effect of lubrication conditions on the coupling behavior. Then, they devised a theoretical model using a Ruiz parameter to simulate the actual working conditions of spline couplings. This model explains the wear damage caused by the spline couplings by considering the influence of friction, misalignment, and other conditions that are relevant to the splines’ performance.
In order to design a spline coupling, the user first inputs the design criteria for sizing load carrying sections, including the external spline 40 of the spline coupling model 30. Then, the user specifies torque margin performance requirement specifications, such as the yield limit, plastic buckling, and creep buckling. The software program then automatically calculates the size and configuration of the load carrying sections and the shaft. These specifications are then entered into the model software program 10 as specification values.
Various spline coupling configuration specifications are input on the GUI screen 80. The software program 10 then generates a spline coupling model by storing default values for the various specifications. The user then can manipulate the spline coupling model by modifying its various specifications. The final result will be a computer-aided design that enables designers to optimize spline couplings based on their performance and design specifications.
The spline coupling model software program continually evaluates the validity of spline coupling models for a particular application. For example, if a user enters a data value signal corresponding to a parameter signal, the software compares the value of the signal entered to the corresponding value in the knowledge base. If the values are outside the specifications, a warning message is displayed. Once this comparison is completed, the spline coupling model software program outputs a report with the results.
Various spline coupling design factors include weight, material properties, and performance requirements. Weight is 1 of the most important design factors, particularly in the aeronautics field. ANSI and S.A.E. tables do not consider these factors when calculating the load characteristics of spline couplings. Other design requirements may also restrict the configuration of a spline coupling.

Applications

Spline couplings are a type of mechanical joint that connects 2 rotating shafts. Its 2 parts engage teeth that transfer load. Although splines are commonly over-dimensioned, they are still prone to fatigue and static behavior. These properties also make them prone to wear and tear. Therefore, proper design and selection are vital to minimize wear and tear on splines. There are many applications of spline couplings.
A key design is based on the size of the shaft being joined. This allows for the proper spacing of the keys. A novel method of hobbing allows for the formation of tapered bases without interference, and the root of the keys is concentric with the axis. These features enable for high production rates. Various applications of spline couplings can be found in various industries. To learn more, read on.
FE based methodology can predict the wear rate of spline couplings by including the evolution of the coefficient of friction. This method can predict fretting wear from simple round-on-flat geometry, and has been calibrated with experimental data. The predicted wear rate is reasonable compared to the experimental data. Friction evolution in spline couplings depends on the spline geometry. It is also crucial to consider the lubrication condition of the splines.
Using a spline coupling reduces backlash and ensures proper alignment of mated components. The shaft’s splined tooth form transfers rotation from the splined shaft to the internal splined member, which may be a gear or other rotary device. A spline coupling’s root strength and torque requirements determine the type of spline coupling that should be used.
The spline root is usually flat and has a crown on 1 side. The crowned spline has a symmetrical crown at the centerline of the face-width of the spline. As the spline length decreases toward the ends, the teeth are becoming thinner. The tooth diameter is measured in pitch. This means that the male spline has a flat root and a crowned spline.
splineshaft

Predictability

Spindle couplings are used in rotating machinery to connect 2 shafts. They are composed of 2 parts with teeth that engage each other and transfer load. Spline couplings are commonly over-dimensioned and are prone to static and fatigue behavior. Wear phenomena are also a common problem with splines. To address these issues, it is essential to understand the behavior and predictability of these couplings.
Dynamic behavior of spline-rotor couplings is often unclear, particularly if the system is not integrated with the rotor. For example, when a misalignment is not present, the main response frequency is 1 X-rotating speed. As the misalignment increases, the system starts to vibrate in complex ways. Furthermore, as the shaft orbits depart from the origin, the magnitudes of all the frequencies increase. Thus, research results are useful in determining proper design and troubleshooting of rotor systems.
The model of misaligned spline couplings can be obtained by analyzing the stress-compression relationships between 2 spline pairs. The meshing force model of splines is a function of the system mass, transmitting torque, and dynamic vibration displacement. This model holds when the dynamic vibration displacement is small. Besides, the CZPT stepping integration method is stable and has high efficiency.
The slip distributions are a function of the state of lubrication, coefficient of friction, and loading cycles. The predicted wear depths are well within the range of measured values. These predictions are based on the slip distributions. The methodology predicts increased wear under lightly lubricated conditions, but not under added lubrication. The lubrication condition and coefficient of friction are the key factors determining the wear behavior of splines.

China OEM Ce 1325 Wooden Furniture Machine Engraving Cutting 3D Woodworking CZPT CNC Router with high quality