Product Description
MaHangZhou CZPT Technology Co., Ltd. has the capacity to guarantee the quality for every step, from raw material (forging), then heating treatment, finally machining. We have our own forging mill, heating teatment shop and machining shop. At present we could supply various of lage main axles and shaft, turbin shaft, cylinder shaft, windy generator shaft, roller shaft, wheel forging, drill bit forging and kinds of irregular parts based on the drawing provided by customers.
Steel material for shaft and forging parts:
| Engineering Steel | |||||
| GB GB/T 700 |
JIS JIS G3101 |
DIN (W-Nr.) EN10571-2 / DIN17100 |
AISI/ASTM ASTM A36 |
BS | OTHERS |
| Q235B | SS400 | S235JR / RST37-2 | A36 | ||
| Q235C | S235J0 / ST37-3 U | ||||
| Q235D | S235J2 | ||||
| GB GB/T1591 |
JIS | DIN (W-Nr.) EN10571-2 / DIN17100 |
AISI/ASTM | BS | OTHERS |
| Q355B | S355JR | ||||
| Q355C | S355J0 / ST52-3U | ||||
| Q355D | S355J2 / ST52-3 N | ||||
| Q355E | S355K2 | ||||
| GB GB/T 699 |
JIS JIS G4051 |
DIN (W-Nr.) EN 10083-2 |
AISI/ASTM ASTM A20 |
BS | OTHERS |
| 1018 | EN2C | ||||
| 20 | S20C | C20 | 1571 | EN3B/070M20 | ASTM A105 |
| 35 | S35C | C30 | 1035 | ||
| 45 | S45C | C45E/1.1191 | 1045 | EN8D/080M40 | |
| 50 | S50C | C50/1.1206 | 1050 | 080M50 | |
| 55 | S55C | C55 | 1055 | EN9/070M55 | |
| GB GB/T 3077 |
JIS JIS G4105/JIS G4103 |
DIN (W-Nr.) EN 15710 |
AISI/ASTM ASTM A29 |
BS BS 970 |
OTHERS |
| 40Cr | SCr440 | 41Cr4(1.7035) | 5140 | ||
| 15CrMo | SCM415 | 16CrMo44/1.7337 | |||
| 20CrMo | SCM420 | 18CrMo4/1.7243 | 4118 | ||
| 30CrMo | SCM430 | 25CrMo4/1.7218 | 4130 | 708A25/708M25 | |
| 42CrMo | SCM440 | 42crmo4/1.7225 | 4140 | EN19/709M40 | |
| SCM445 | 4145 | ||||
| 40CrNiMoA | SNCM 439/SNCM8 | 36CrNiMo4/1.6511 | 4340 | EN24/817M40 | |
| 40NiMoCr10-5/1.6745 | EN26/826M40 | ||||
| 34CrNiMo6 / 1.6582 | 4337 | ||||
| 30CrNiMo16-6/1.6747 | 4330V | EN30B/835M30 | |||
| 32CrMo12/1.7361 | EN40B/722M24 | ||||
| 16CrMnH / 20CrMnTi | 16MnCr5 / 1.7131 | 5115 | |||
| 20CrMn | 20MnCr5 / 1.7147 | ||||
| 15CrNi6/1.5919 | 3115 | ||||
| 16NiCr4/1.5714 | EN351/637M17 | ||||
| 4615/4617 | EN34/665M17 | ||||
| 14NiCr14/1.5752 | 3310/3415 | EN36/655M13 | |||
| 15NiCrMo16-5/1.6723 | EN39/835M15 | ||||
| 17CrNiMo6 | 18CrNiMo7-6 (1.6587) | 4815 | |||
| 20CrNiMo | SNCM220 | 1.6523/21NiCrMo2 | 8620 | 805M20 | |
| 20CrNiMo5 | EN353 | ||||
| GCr15 | SUJ2 | 52100/1.3505 | EN31/535A99 | ||
| 38CrMoAl | SACM645 | 41CrAlMo7/34CrAlMo5 | 905M39/905M31 | 41CrAlMo74(ISO) | |
Rear Axles 10 Wheel Hub Bolts lage main axles
We King Rail were already engaged in exporting steel railway wheels , axles ,bearings and other forging products for about 12 years, materials are a great variety of hot forged, hot rolled and cold drawn Steels, including engineering steel, cold work tool steel, hot work tool steel, plastic mold steel, spring steel, high speed steel, stainless steel etc., besides King Rail also has their own heating treatment shop and machining shop to provide heating treatment, cutting and further machining service.
Since 2012 year, we has the right to export all FORGED STEEL behalf of MaHangZhou CZPT Technology Co., Ltd. which is specialized in melting and forging of special steel since 1965 year, now King Rail is 1 of the biggest manufacturer of forged product in China.The forged products are used in Automotive, Aerospace, Power Generation, Oil & Gas, Transportation and Industrial.
Till 2013 year, many customers need HOT ROLLED and COLD DRAWN steel from Masteel Industrial, in order to provide one-stop solution to our customers, began to cooperate with Xihu (West Lake) Dis.bei Special Steel (HangZhou and HangZhou mill), Baosteel, Tiangong International, Changcheng Special Steel for hot rolled tool steel, cooperate with HangZhou Speical Steel, HangZhou HangZhou Speical Steel, Shagang Group, CZPT Group for hot rolled engineering steel. Now we already set up the warehouse in ZheJiang and ZheJiang City, more than 20000 tons ex-stock could be supplied with kinds of sizes.
Then from 2018 year, King Rail decide to provide further manufacturer processing service, at present we could supply various of lage main shaft, turbin shaft, cylinder shaft, windy generator shaft, roller shaft, wheel forging, drill bit forging and kinds of irregular parts based on the drawing provided by customers.
King Rail is the professional one-stop steel manufacturer and trader, stockist and exporter in China, our customers spread all over the world, include West Europe, North America, South America, Asia, Middle Asia, Africa, Australia, etc.
The company owns advanced special steel smelting facilities and forging processing equipments, the main steel-making equipment include 2 sets of 50t ultra-high power electric arc furnaces,2 sets of 60t LF refining furnaces,1 set of 60t vacuum degassing refining CZPT and 4 sets of 1-20t electroslag re-melting furnaces.
The main forging equipments mainly include:3 sets of 5t electro-hydraulic hammers, 1 set of high-speed forging units of 800t,1600t,2000t and 4500t respectively.
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How to Identify a Faulty Drive Shaft
The most common problems associated with automotive driveshafts include clicking and rubbing noises. While driving, the noise from the driver’s seat is often noticeable. An experienced auto mechanic can easily identify whether the sound is coming from both sides or from 1 side. If you notice any of these signs, it’s time to send your car in for a proper diagnosis. Here’s a guide to determining if your car’s driveshaft is faulty:
Symptoms of Driveshaft Failure
If you’re having trouble turning your car, it’s time to check your vehicle’s driveshaft. A bad driveshaft can limit the overall control of your car, and you should fix it as soon as possible to avoid further problems. Other symptoms of a propshaft failure include strange noises from under the vehicle and difficulty shifting gears. Squeaking from under the vehicle is another sign of a faulty driveshaft.
If your driveshaft fails, your car will stop. Although the engine will still run, the wheels will not turn. You may hear strange noises from under the vehicle, but this is a rare symptom of a propshaft failure. However, you will have plenty of time to fix the problem. If you don’t hear any noise, the problem is not affecting your vehicle’s ability to move.
The most obvious signs of a driveshaft failure are dull sounds, squeaks or vibrations. If the drive shaft is unbalanced, it is likely to damage the transmission. It will require a trailer to remove it from your vehicle. Apart from that, it can also affect your car’s performance and require repairs. So if you hear these signs in your car, be sure to have it checked by a mechanic right away.
Drive shaft assembly
When designing a propshaft, the design should be based on the torque required to drive the vehicle. When this torque is too high, it can cause irreversible failure of the drive shaft. Therefore, a good drive shaft design should have a long service life. Here are some tips to help you design a good driveshaft. Some of the main components of the driveshaft are listed below.
Snap Ring: The snap ring is a removable part that secures the bearing cup assembly in the yoke cross hole. It also has a groove for locating the snap ring. Spline: A spline is a patented tubular machined element with a series of ridges that fit into the grooves of the mating piece. The bearing cup assembly consists of a shaft and end fittings.
U-joint: U-joint is required due to the angular displacement between the T-shaped housing and the pinion. This angle is especially large in raised 4x4s. The design of the U-joint must guarantee a constant rotational speed. Proper driveshaft design must account for the difference in angular velocity between the shafts. The T-bracket and output shaft are attached to the bearing caps at both ends.
U-joint
Your vehicle has a set of U-joints on the driveshaft. If your vehicle needs to be replaced, you can do it yourself. You will need a hammer, ratchet and socket. In order to remove the U-joint, you must first remove the bearing cup. In some cases you will need to use a hammer to remove the bearing cup, you should be careful as you don’t want to damage the drive shaft. If you cannot remove the bearing cup, you can also use a vise to press it out.
There are 2 types of U-joints. One is held by a yoke and the other is held by a c-clamp. A full ring is safer and ideal for vehicles that are often used off-road. In some cases, a full circle can be used to repair a c-clamp u-joint.
In addition to excessive torque, extreme loads and improper lubrication are common causes of U-joint failure. The U-joint on the driveshaft can also be damaged if the engine is modified. If you are driving a vehicle with a heavily modified engine, it is not enough to replace the OE U-joint. In this case, it is important to take the time to properly lubricate these components as needed to keep them functional.
tube yoke
QU40866 Tube Yoke is a common replacement for damaged or damaged driveshaft tubes. They are desirably made of a metallic material, such as an aluminum alloy, and include a hollow portion with a lug structure at 1 end. Tube yokes can be manufactured using a variety of methods, including casting and forging. A common method involves drawing solid elements and machining them into the final shape. The resulting components are less expensive to produce, especially when compared to other forms.
The tube fork has a connection point to the driveshaft tube. The lug structure provides attachment points for the gimbal. Typically, the driveshaft tube is 5 inches in diameter and the lug structure is 4 inches in diameter. The lug structure also serves as a mounting point for the drive shaft. Once installed, Tube Yoke is easy to maintain. There are 2 types of lug structures: 1 is forged tube yoke and the other is welded.
Heavy-duty series drive shafts use bearing plates to secure the yoke to the U-joint. All other dimensions are secured with external snap rings. Yokes are usually machined to accept U-bolts. For some applications, grease fittings are used. This attachment is more suitable for off-road vehicles and performance vehicles.
end yoke
The end yoke of the drive shaft is an integral part of the drive train. Choosing a high-quality end yoke will help ensure long-term operation and prevent premature failure. Pat’s Driveline offers a complete line of automotive end yokes for power take-offs, differentials and auxiliary equipment. They can also measure your existing parts and provide you with high quality replacements.
A U-bolt is an industrial fastener with threaded legs. When used on a driveshaft, it provides greater stability in unstable terrain. You can purchase a U-bolt kit to secure the pinion carrier to the drive shaft. U-bolts also come with lock washers and nuts. Performance cars and off-road vehicles often use this type of attachment. But before you install it, you have to make sure the yoke is machined to accept it.
End yokes can be made of aluminum or steel and are designed to provide strength. It also offers special bolt styles for various applications. CZPT’s drivetrain is also stocked with a full line of automotive flange yokes. The company also produces custom flanged yokes for many popular brands. Since the company has a comprehensive line of replacement flange yokes, it can help you transform your drivetrain from non-serviceable to serviceable.
bushing
The first step in repairing or replacing an automotive driveshaft is to replace worn or damaged bushings. These bushings are located inside the drive shaft to provide a smooth, safe ride. The shaft rotates in a rubber sleeve. If a bushing needs to be replaced, you should first check the manual for recommendations. Some of these components may also need to be replaced, such as the clutch or swingarm.
